Control Narratives

Process Control Narratives for Manufacturers

For process design specifications, control narratives can be an important component. A clear control narrative is critical during Factory Acceptance Testing (FAT), first-fire testing, and in troubleshooting upset conditions throughout your facility’s lifecycle. Typically, control narratives contain definitions for all of the control loops with additional important information like range, description, alarms, graphic depiction, interlocks, automated logic, and more. In addition to control narratives, other recommended documents include

  • Up to date P&ID’s
  • Process Flow Diagrams (PFD)
  • Operating Manuals or Standard Operating Procedures (SOP)

If you need documentation like this, Cross Company’s Process Solutions group can help. Our well-documented systems are able to work just as well for smaller projects or large, multimillion dollar applications. We accomplish this by specifically tailoring deliverables to match the size and scope of your application, saving you money and providing exactly what you need to succeed.

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Why Leverage Cross Company’s Expertise for Your Control Narratives?

An accurate and reliable control narrative is critical for ensuring your systems operate as intended. They should provide a clear roadmap for system behavior and performance. However, a control narrative is only as good as the expertise of the integrator writing it. While these documents are necessary in configuring control systems, translating complex physical processes like complex interlocks or automated logic into clear programming guidance requires extensive industrial expertise.

That expertise is exactly why manufacturers choose to partner with Cross Company. With over 20 years of experience navigating complex process applications, we understand how to design precise control narratives that perfectly align with your operational goals. By partnering with an experienced integrator like Cross, you ensure that your control logic is robust, your operators are thoroughly prepared, and your bottom line is protected.

Proven Industrial Expertise

Tailored Project Scope

Clear Operational Roadmaps

Protected Bottom Line

Benefits of Working With Cross Company for Control Narratives

There are many reasons to partner with Cross Company Process Solutions for your process control narratives. Some of those include our technical expertise, our knowledge of control systems, and our leading industrial partnerships.

Technical Expertise

At Cross Process Solutions, our flow measurement team specializes in creating detailed and effective control narratives. We understand the intricacies of a variety of sectors and can use our technical expertise to tailor a control narrative to meet the needs of your project

Auditing Existing Control Systems

If you have an existing control system that requires optimization or reconfiguration, we can help. Our team can audit your existing process control system to determine how it is currently programmed and recommend improvements to your automation or workflows

Strategic Partnerships

We are distributors for leading industrial metering products, ensuring that you have access to top-quality components and technologies. We are committed to helping you increase efficiency and reduce risk in your processes by using the best products available

How We Get It Right Every Time

Successfully executing a complex project like process control system upgrades, legacy control system migration, greenfield integration, or control system design takes more than guesswork. At Cross Company, we don’t believe in a “see what happens” approach.

That’s why we’ve developed a comprehensive project execution model to ensure every project flows perfectly, no matter the scope.  

From Basis of Design (BOD) and/or Functional Design Specification (FDS) to Factory Acceptance Testing (FAT) to Start-Up and Commissioning, we detail and document every step of the process. That way, your project goes exactly as expected. 

We can even provide initial documentation as a separate offering. Take a look at the full model or contact Cross Company’s Process Solutions group to learn more.  

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The Importance of Thorough Control Narratives

There are several essential purposes served by control narratives. Some of those include

Operational procedures – control narratives allow process engineers to set out and record operational procedures on the plant floor, ensuring that operators understand how the system should be operated

Operator training – control narratives also provide documentation for operator training, enabling operators to fully understand the equipment, variables, and processes they’ll be managing

Programming guidance – control narratives are also a starting point for control system programmers, even for those who may have limited experience with a specific process. The control narrative provides insights into how the control system should be configured.

This knowledge serves as a foundation for developing control logics for Distributed Control Systems (DCS) or Programmable Logic Controllers (PLC), allowing for effective system automation.

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Offering Solutions From Leading Brands

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Components Cross Can Provide In Your Control Narrative

A well-structured and designed process narrative typically includes the following components. The deliverables can be tailored based on the scope of the application or scale of the project, which is why it’s so important to partner with an experienced integrator who understands your application. Steps include:

  • Process Overview – This includes a basic description of the overall system processes, purposes, and functions. Also included are descriptions of major functional units, subsystems, and their interactions as well as an overview of the process timeline by functional unit.
  • Equipment List – This is a comprehensive list of all physical equipment used in the process, including motors, valves, transmitters, and more.
  • Software Components – Descriptions of non-physical devices involved in the process, such as control loops, totalizers, calculations, and parameters.
  • Alarms – Detailed documentation of non-default alarms associated with the process. These alarms are critical for alerting operators to abnormal conditions.
  • Process Functionality Description (Interlock and Sequence) – This is step-by-step descriptions of how the processes or units work. This includes sequences, set points and steps. It also includes documentation of interlocks.
  • Concurrent Tasks – Definitions of all normal process control functions that operate independently of sequences

Cross Company Process Solutions Resources

Take a look at some of our most popular Cross resources about process control, control system migration, process optimization, and more

Stop patching and start planning. Learn how a phased 6-step roadmap for legacy control system modernization reduces risk, spreads costs, and avoids downtime....
If the answer to this question is “yes”, then you may have the wrong valve for your application. There are several critical factors to consider when selecting a valve. Selecting...
Many facilities operate on tight budgets with older equipment. That means that often, these plants are relying on consolidated PLCs with SCADA systems layered on top....

Why Cross Company Control Narratives?

Whether your project requires a highly detailed control narrative, a robust front-end design specification, or a comprehensive industrial network assessment, the foundation of your success lies in proper planning and expert integration. Choosing Cross Company’s Process Solutions group means partnering with an experienced ally dedicated to optimizing your facility, protecting your bottom line, and securing a scalable foundation for the future.

We don’t believe in one-size-fits-all engineering. Our core philosophy is built around a tailored approach. That means we analyze your specific process timeline, business goals, and existing architecture to deliver exactly what needs to be done. We scale our deliverables to match the precise size and scope of your project, ensuring you only invest where it drives the highest return on investment, whether you are managing a minor system update or a multi-million dollar capital expansion.

When you choose Cross Company’s Process Solutions group, you’re not just choosing a service provider. You’re choosing a trusted partner who will work directly with you as an extension of your own team.

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Related Solutions for Process Applications

At Cross, we offer much more than just control narratives. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.

See How Our Process Solutions Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.