Automation Group Case Studies and Application Notes

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Browse the latest case studies and application notes from our Automation group:

Application Note: Machine Tending for Medical Device Manufacturer

Cross Automation Improves Efficiency for Medical Device Manufacturer The Application A medical device manufacturer needed help automating a machine tending process. They needed to load medical devices one at a time from a part presentation tray into a Trumpf laser etching machine. Once the machine etched a number onto the medical device the operator or …

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Application Note: Custom Subassembly for Conveyor Manufacturer

Cross custom subassembly saves time and money for conveyor manufacturer The Application A manufacturer of conveyor equipment was using an electrical solenoid to sort products by activating a mechanism that opened the bottom of the conveyor to drop its contents into the appropriate bin. The electric solenoid didn’t generate enough force or speed, which led …

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Application Note: Dual Pressure Pneumatic Circuits

When designing pneumatic circuits, there are usually various ways to achieve your desired end goals. Some designs can be complex with many parts to consider, while other designs can be relatively simple; both can give you similar end results. In this application, we explore some options for designing a dual pressure or “two pressure select” …

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Application Note: Using a Hand Crank for Automation Equipment

Using a hand crank for automation may sound like an oxymoron, but there are times when it makes sense. Sometimes an application requires the robustness, precision, and customization that is available from automation equipment, but it also requires manual control. The issue with this is that automation equipment is generally meant to be driven by …

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Application Note: Improved Efficiency for Semiconductor Industry Manufacturer

Cross Automation Helps a Manufacturer in the Semiconductor Industry Improve Efficiency and Raise Quality Through World-Class Technical Expertise and Customer Service A manufacturer of machines that inspect semiconductor wafers and packages for defects wanted to upgrade their machine performance to increase quality and throughput.. The machines they produce must be very fast and very precise …

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Application Note: Improved Efficiency for Filling Station

Application Note: Improved Efficiency for Filling Station Cross Company Helps Safety Equipment Manufacturer Double Efficiency in Filling Application A safety equipment manufacturer needed help making a container filling station more efficient. Cross Automation and J.A. King, which specializes in weight-based filling applications, were able to design a new system that cut the manual labor in …

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Application Note: Improved Efficiency for Heat Curing Process

Application Note: Improved Efficiency for Heat Curing Process Cross Automation Increases Efficiency of Heat Curing Process by 60% While working to raise efficiency by automating manual processes through their facilities, a manufacturer realized that their heat curing process was creating a bottleneck in their production. Cross Automation and the customer determined that this project was …

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Application Note: Actuator for Lifting Heavy Loads in Food Packaging

Application Note: Actuator for Lifting Heavy Loads in Food Packaging Cross Automation Helps Food Packaging Customer Find Right Actuator for Lifting Heavy Loads Occasionally, customers need to lift something heavy and hydraulics or pneumatics are – for one reason or another – not the answer. In these applications, the answer is high force, high thrust …

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Application Note: Improved Efficiency for Transmission Parts Manufacturer

Application Note: Improved Efficiency for Transmission Parts Manufacturer Cross Improves Efficiency for Transmission Manufacturer with Remote Pushbuttons A transmission manufacturer in South Carolina was experiencing frustration with a process that required employees to walk back and forth to an HMI, which was about 50 feet away to confirm the completion of steps during the assembly …

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Application Note: Custom Rack-Mounted Control Cabinet

From start to finish, Cross creates a custom rack-mounted motion control cabinet Cross Company’s Automation Group created a custom control cabinet solution that highlights how an existing set up can easily be optimized to fit customer needs. The customer had been using a standard floor cabinet, modified with wheels, to control an elaborate gantry system …

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Application Note: Custom Actuator for Automotive Parts Manufacturer

Cross creates custom actuator for automotive parts manufacturer An automotive manufacturer was in need of replacement actuators for their winding machines. They had multiple machines in their facility, and each time an actuator failed they had to order a replacement from the OEM in Europe. Unfortunately, the cost of the replacement parts was increasing and …

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Application Note: Cross Air Flow Monitor

Automotive parts manufacturer finds quick ROI with Cross Air Flow Monitor Actively monitoring compressed air consumption can have benefits for your bottom line. One of our customers, a manufacturer of automotive parts, found significant savings after just a few months. They used the Cross Compressed Air Flow Monitor to record the amount of air being …

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Application Note: Optimizing Machine Tending With Robots

For years, suppliers to the automotive and truck transportation manufacturing markets have seen demands for additional processing and finishing to make their components ready for the assembly line. Additional machining and assembly processes are now being required in the contracts of Tier I and Tier II suppliers. This pushes many manufacturers to expand their operations beyond their …

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Case Study: Coats American, Inc.

Case Study: Coats American Inc. Coats American Inc. produces thread products and colors to meet a broad range of sewing requirements. It produces a variety of threads, which include cotton or polyester covered core threads, filament nylon and polyester, spun and textured polyester and embroidery with accompanying brands for each type. Cross Company Automation Group …

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Automation Group Case Studies and Application Notes

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