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Metrology Glossary: Dead Weight Tester

What Is A Dead Weight Tester?

A dead weight tester serves as a highly accurate device for calibrating pressure gauges and other pressure-measuring instruments. Its calibration process involves applying a precisely known force to a piston housed within a cylinder, thereby creating a controlled and accurately measured pressure. This established pressure becomes a reference point against which the readings of the target device are compared, ensuring its accuracy. By utilizing this method, dead weight testers play a crucial role in verifying and fine-tuning the precision of pressure measurement tools, contributing to the reliability and trustworthiness of various industrial and scientific applications.

What Are Dead Weight Testers Used For?

  • Calibration Laboratories: Dead weight testers are primarily used in calibration laboratories, serving as the benchmark for calibrating pressure gauges, transducers, pressure switches, and various pressure-measuring devices utilized across diverse industries. Their accuracy and traceability to fundamental physical constants establish them as the ultimate reference standard, guaranteeing the reliability of pressure measurements.
  • Aerospace and Aviation: In the precision-driven realm of aerospace and aviation, accurate pressure measurements are imperative for ensuring the safety and optimal performance of aircraft. Dead weight testers play a pivotal role in calibrating pressure gauges and sensors in hydraulic systems, fuel lines, and engine control systems. This calibration ensures precise readings, contributing to the safety and efficiency of flight operations.
  • Oil and Gas Industry: The oil and gas sector relies extensively on precise pressure measurements for exploration, drilling, refining, and transportation. Dead weight testers are instrumental in calibrating pressure gauges and sensors used in pipelines, drilling rigs, and processing facilities. Their exceptional accuracy is crucial in preventing accidents, optimizing resource extraction, and maintaining product quality.
  • Power Generation and Manufacturing: Dead weight testers find practical applications in power generation plants where accurate pressure measurements are vital for monitoring steam turbines, boilers, and other critical equipment. In manufacturing, they are utilized to calibrate pressure gauges in hydraulic presses, injection molding machines, and various production processes, ensuring both product quality and efficient operation.

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Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.