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Metrology Glossary: Optical Comparator

What Is An Optical Comparator?

An optical comparator, often referred to as a profile projector, is an instrument used in the inspection and measurement of manufactured components. It operates by leveraging optical techniques to project an enlarged and precise silhouette of the examined part onto a viewing screen. This projected image can then be compared against established reference standards or engineering drawings. Optical comparators find wide-ranging utility in industries where precision matters, allowing for the assessment of critical attributes like dimensions, angles, and surface finishes in diverse manufacturing processes. Their ability to facilitate accurate and reliable measurements makes them valuable tools in quality control, ensuring that products meet exacting specifications and standards.

What Are Optical Comparators Used For?

Optical comparators are crucial across multiple industries. In aerospace, they are used to inspect turbine components while in automotive, they have similar uses such as examining seals and ensuring component quality. Medical device manufacturing relies on optical comparators for inspecting implants and maintaining strict quality control. In machining, optical comparators contribute to part inspection and quality standards. In electronic assembly, they inspect circuit boards and ensure accurate component placement. Additionally, in metrology and calibration, these devices play a vital role in calibrating instruments, verifying standards, and maintaining measurement traceability. Overall, optical comparators are indispensable tools, facilitating inspection, measurement, and quality control processes across diverse sectors.

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Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.