Control Valve Repair
Control Valve Repair Services
Repair procedures are essential for constantly moving components like control valves. Since they’re always working, they will wear out faster than an on/off block valve or similar parts. Due to their necessary and specialized functions, they are also considerably more costly to replace. This makes regular maintenance important for control valves. Further, if it just needs a part repaired, a control valve repair service can provide more value than simply replacing the entire valve.
Whether it’s repair services for hydraulic, pneumatic, or electric control valves, you need a reliable valve repair company nearby that can provide the repairs or maintenance you need while providing a quick turnaround and unbeatable customer service. You need a company like Cross.
At Cross Process Solutions group, we can provide the control valve maintenance, repair, and inspection services your operation needs to ensure predictable future performance. When you need services for your control valve, think Cross control valve repair and maintenance.
Your Valve Repair and Maintenance Company
With a presence in many areas, Cross can provide high-quality control valve repair services to many process facilities and operations throughout the area. If you’re tired of your control valves behaving unexpectedly, breaking down at inconvenient times, or if you’re just looking for a new monitoring system, Cross can help.
Contact a control valve expert at Cross Process Solutions to learn more about our services offered to the following areas. Even if you’re outside of this scope, we still encourage you to contact us. We may still be able to help.
Cross GARD Center
If you’re also in need of repair or inspection services for low pressure vents, regulators, or valves, Cross is capable of providing those services as well. Cross is proud to be a GARD (or Groth Authorized Repair Dealer).
Groth has certified Cross as an official assembler of valves. Meaning if your relief valve is repairable, we can repair it. Even more, if your valve is beyond repair, we can also assemble-to-order a replacement valve made for your process in a fraction of the lead time of many other services.
It also means we’re able to assemble relief valves to order. Our trained and experienced valve experts are committed to providing the best performance, highest quality production, and industry-leading customer service to all of our valve customers. Typically, our valves are able to ship from our Knoxville facility within 48 hours!
To Repair or To Replace?
A question we receive frequently is if a valve in need of maintenance should be repaired or simply replaced. There are different philosophies on this.
The first is to just continue running the control valve until it is too broken or worn down to successfully control your process. When that point comes, remove and replace the valve with a new one. This approach has significant drawbacks, however. If your process needs to run constantly without significant interruption or downtime, the amount of time it takes to shut down components and replace them could be prohibitive.
The second is the preventative maintenance schedule. This involves regularly scheduled inspection and repair to determine if any components need to be tuned up or exchanged. Typically, this is performed during scheduled shut-downs for plant-wide maintenance or inspection. This limits the amount of potential downtime and helps safe-guard against catastrophic failure.
The third is a predictive maintenance approach. With advances in software monitoring and analytics, valve components can be accurately measured and monitored. This can allow for predictions about when parts will become worn or in need of replacement. This can let you stop problems before they occur or prevent incorrect diagnosis of control valves.
At Cross, we utilize a combination of preventative and predictive maintenance to reduce the risk of unexpected shutdown or catastrophic failure that may accompany a damaged control valve.
To learn more, check out our Control Valve Maintenance resource. We can provide:
Valve Repair
Repair services for ball valves from Cross Process Solutions. If your ball valve is leaky, corroding, damaged, or otherwise in need of repair, we can help. Our Valve Service Center is stocked to help.
Valve Replacement
Sometimes valves are beyond repair. When that’s the case, a valve replacement may become necessary. With our extensive industry partnerships, we can often provide the replacement valve you need.
Valve Maintenance
In many cases, a valve may be functioning, but not functioning optimally. It may still work, but it may not be performing at the level required. We can provide the repair your valves need for smooth operations.
Valve Inspection
Bring in underperforming valves and our experts will disassemble them, inspect them, as well as analyze the individual components to ensure they’re operating efficiently and within expected tolerances.
Valve Products
Through our network of strategic partnerships with industry-leading valve manufacturers, we’re able to provide our customers with high-quality ball and other types of valves depending on application.
Valve Distribution
We have the ability to provide service for valves within a large distribution range. Through our partnerships, we’re often recognized by original manufacturers as a preferred provider of repair services.
Pneumatic Or Electronic Control Valve Maintenance
Pneumatic control valves use a combination of positioners and pneumatic actuators to open or close the valve at a specific position in the valve stroke. Whether it’s maintenance for an older model pneumatic control valve with direct control diaphragms or a system with positioners, Cross has the pneumatic control valve maintenance and repair expertise to ensure your valves are working as expected.
We are also capable of providing repair services for electronic control valves. These valves utilize servo cards built into the actuators, meaning they open and close precisely by starting and stopping an electric motor. Other features are utilized to keep the valve in the desired position.
Many different process systems maintain pneumatic, electric, or a combination of both to guarantee successful production. For that reason, it’s crucial to work with a company who’s familiar with a wide range of control valves, from air-powered to electric.
Cross can help with that. Our expertly trained and experienced valve repair technicians are able to provide repair services for valves, valve maintenance services, valve inspection, and many other control valve procedures.
Offering Solutions From Leading Brands
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Why Cross Control Valve Repair?
At Cross Process Solutions, our top commitment is always to our customers. We want to provide you with all the components, services, and support your operation needs to run smoothly and continuously. To put it simply, when you succeed, we succeed.
That’s why we maintain partnerships with leading manufacturers in a wide range of industries. That way, no matter the needs of our customers, we can provide the services or products they need for their unique operations.
But Cross isn’t just committed to outstanding service and technical expertise. We also aim to provide world-class customer service. And that’s what often sets Cross apart.
Partnering with Cross is a commitment to a better process, higher quality services, reliable products, and unparalleled customer service.
Contact Cross Process Solutions now to learn more or to begin the process of scheduling repair or maintenance service for control valves.
Related Process Repair Services
At Cross, we offer much more than just single services for process applications. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.
