Industrial Control System Security Assessments

Process Control System Cybersecurity Audits

Industrial control systems (ICSs) for process facilities have moved from isolated, stand-alone systems to integrated, interconnected networks. While this makes things like data logging and remote access more streamlined, it also makes process control systems more vulnerable to cyber attacks.

At Cross Company’s Process Solutions group, we understand the risks posed to industrial operations and critical OT systems from security vulnerabilities. That’s why we offer comprehensive ICS security assessments specifically designed to safeguard your systems and operations.

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Ensuring Operational Technology (OT) Security

Our experts are well-versed in the risks and compliance standards in many different industries across the industrial world. We’re experienced in assessing the safety of a range of Operational Technology for process manufacturers, including

Supervisory Control and Data Acquisition (SCADA) Systems

Programmable Logic Controllers (PLCs)

Distributed Control Systems (DCS)

Human-Machine Interfaces (HMIs)

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The Importance of OT Security Assessments

ICS security is often more than one single thing that protects your operation. Generally, there are many systems and processes working together, any of which could potentially be a security threat.

When we partner with an organization for ICS security, Cross Company assesses the current state of OT and other systems, identifying, assessing, and working to mitigate vulnerabilities in ICS components. This also includes

Asset Inventory

Compiling a comprehensive list of devices with the ICS ecosystem

Vulnerability Management

Identifying and defining a plan to manage system vulnerabilities

Network Segmentation

Ensuring critical networks are isolated from less secure networks

Endpoint Protection

Securing individual endpoints within the network to provide protection

Patch Management

Ensuring firmware is updated and active against known vulnerabilities

Update Monitoring

Checking all systems are up-to-date and protected from known vulnerabilities

Industrial Control System Security Assessments 1

Tailored ICS Security Assessments from Cross

At Cross, we bring years of experience and expertise to the field of ICS security assessments. Our specialized team has conducted assessments across diverse industrial sectors, from railway systems and electric utilities to oil refineries and chemical plants.

Our ICS security assessment services include

  • ICS Security Assessments – We identify potential security vulnerabilities within your ICS environment by conducting a wide range of tests and audits of your systems to ensure they meet desired standards. This includes evaluating network security resilience against data link layer attacks, monitoring network traffic for potential information exposure, identifying devices, operating systems, and applications, and detecting vulnerable network services.
  • Technical Security Audits – Our ICS specialists employ a diverse range of tests to evaluate your existing protection mechanisms within the ICS network and environment. This includes an analysis of network architecture, procedures for applying updates, anti-virus protection effectiveness, and security policies, among other critical areas. We also assess the placement of equipment, backup network, security cabinet and telecoms equipment.
  • Reporting and Mitigation – Assessments don’t end with testing; they extend to reporting and mitigation. Adequate vulnerability details and mitigation information should be provided to enable efficient remediation of identified security weaknesses. Collaboration between assessment and ICS personnel throughout the process enhances knowledge transfer and the overall effectiveness of assessment and mitigation efforts.

Regular Cybersecurity Assessments for Process Control Systems

Cybersecurity is an ever-evolving field so it’s necessary to stay on top of your plant’s security practices and infrastructure. Rapidly, protection of people, production, and plants is becoming synonymous with cybersecurity. Regular assessments are important tools to comprehensively evaluate and mitigate potential vulnerabilities that could disrupt, damage, or compromise your ICS.

Assessments performed by Cross Company’s Process Solutions group are geared specifically towards industrial control systems, setting them apart from traditional IT security audits. Some of the features that set ICS assessments for security apart include

Specialized considerations and equipment – Testing ICSs demands specialized tools and methodologies due to the potential impact of security tests on production systems. It’s crucial to understand the implications of testing within a production environment and, whenever possible, conduct assessments on offline or backup ICSs.

Effective prioritization – Selecting the right testing areas and establishing a test plan with the appropriate level of detail is essential. This ensures that the assessment meets the asset owner’s needs while retaining the flexibility to leverage the expertise of the assessment team.

Comprehensive testing processes – A detailed understanding of the testing process is critical for both asset owners and assessment teams. This knowledge enables asset owners to grasp the steps involved and the rationale behind them, fostering collaboration and knowledge transfer.

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How We Get It Right Every Time

Successfully executing a complex project like process control system upgrades, legacy control system migration, greenfield integration, or control system design takes more than guesswork. At Cross Company, we don’t believe in a “see what happens” approach.

That’s why we’ve developed a comprehensive project execution model to ensure every project flows perfectly, no matter the scope.  

From Basis of Design (BOD) and/or Functional Design Specification (FDS) to Factory Acceptance Testing (FAT) to Start-Up and Commissioning, we detail and document every step of the process. That way, your project goes exactly as expected. 

We can even provide initial documentation as a separate offering. Take a look at the full model or contact Cross Company’s Process Solutions group to learn more.  

Process Solutions Success Stories

Why Cross ICS Security Assessments?

At Cross Company Process Solutions, we understand the critical importance of industrial cybersecurity for industrial manufacturing operations. As your trusted partner, we provide comprehensive cybersecurity solutions tailored to the unique needs of your industrial process facility. Our expertise in understanding the complex relationship between operational technology (OT) and information technology (IT) allows us to deliver robust protection against cyber threats while ensuring uninterrupted production.

We understand that cybersecurity is more than just a checklist. It’s a continuous process of anticipating and adapting to change. Our primary goal is to safeguard your future, ensuring that your industrial processes remain secure, reliable, and efficient as you grow and expand.

By fortifying your cybersecurity posture, you empower your organization to innovate, optimize processes, and remain agile in the face of changing market demands. Your success is our success, and together, we can navigate the digital age securely and seize new opportunities while mitigating risks.

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Related Solutions for Process Applications

At Cross, we offer much more than just industrial control system security assessments. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.

See How Our Process Solutions Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk.

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.