Industrial Control System Security

Industrial Control System (ICS) Security Services

Industrial control systems (ICS) are the backbone of your manufacturing process. That’s why it’s critical to make sure your Programmable Logic Controllers (PLCs), Remote Terminal Units (RTUs), Human-Machine Interfaces (HMIs), and Supervisory Control and Data Acquisition (SCADA) systems are secure.

Modern, updated ICS systems typically require network connectivity, which exposes them to risks that isolated, local networks of the past weren’t exposed to. As the shift towards modern, streamlined control schemas continues, legacy systems, outdated operating systems, and unencrypted protocols pose a serious risk.

At Cross Company’s Process Solutions group, we work with you to make sure you’re protected. We partner with plant managers, engineers, and maintenance teams to remove hidden risks, maintain uptime, and protect infrastructure against expensive disruptions.

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The Importance of a Secure ICS

Industrial Control Systems (ICS) encompass the digital devices employed in a wide array of industrial processes, including critical infrastructure, manufacturing, and more. These systems consist of various components working in harmony to monitor and regulate operational technology (OT) systems. They manage variables like temperature, pressure, and flow rate (among other application-specific uses).

Key components within ICS include Programmable Logic Controllers (PLCs), Remote Terminal Units (RTUs), Human-Machine Interfaces (HMIs), and Supervisory Control and Data Acquisition (SCADA) systems. Traditionally, many of these systems were able to operate as required outside of internet connectivity. But as industries move towards a more streamlined, integrated control schema, network connectivity has become necessary. Without control system protection, your production may be at risk.

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RTUs

HMIs

SCADA Systems

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Meet Your Compliance Standards With Cross

Meeting stringent regulatory or compliance standards can seem like a bottleneck for production. Cross can work with you to help your facility meet NIS2, IEC 62443, NIST CSF, and other critical compliance requirements.

We can also perform ICS security assessments to ensure compliance and prepare your operation for any upcoming audits.

As your security partner, Cross provides comprehensive cybersecurity assessments tailored to the unique needs of your industrial process facility. Our expertise in understanding the complex relationship between operational technology (OT) and information technology (IT) allows us to deliver robust protection recommendations against cyber threats while ensuring uninterrupted production

ICS Security Assessments

How Reliable ICS Security Helps Your Operation

There are many benefits to a robust and modernized process control system security plan, including preventing multi-million dollar losses, preserving essential services, and protecting resources.

Prevent Multi-Million Dollar Losses

Protect your bottom line by avoiding facility shutdowns, unplanned downtime, recovery costs, regulatory fines, and reputational damage

Preserve Essential Services

Implement systems that can ensure your mission critical functionality is maintained even during security events, reducing overall downtime

Protect Your Resources

Protect your OT from security breaches and your most important resource (your people) from catastrophic failure from inadequate security

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How Cross Helps Protect Your Operation

Partnering with Cross Company for process control system security solutions provides your teams with direct access to certified expertise, decades of experience, and proven deployment methodologies. We work with you to protect your process, optimize your production, and secure your facility.

The lifecycle of this process typically looks something like

  1. Access – Our experts and control system engineers identify gaps in your risk profile, networks, and compliance standards to build an actionable security plan
  2. Design – Our team of control system architects and engineers design a defensible IT/OT architecture aligned with CPwE and established security principles
  3. Implement – We deploy robust security controls and safe-by-design configurations (ideally without disrupting existing, active operations)
  4. Manage – We implement the hardware and software necessary to effectively manage your ongoing operational technology (OT) security
  5. Optimize – Cross can modernize aging infrastructure to stay ahead of cyber threats and changing conditions, continually improving plant OT security

Secure Solutions for Your Plant

At Cross Company, our goal is to help your operation mitigate threats, whether those are external, internal, or through human error. Some common threats to your ICS security and how we can help mitigate them include

  • External Threats – We implement a defense-in-depth approach to shield critical networking and control infrastructure from targeted attacks seeking to disrupt operations or exfiltrate data.
  • Internal Threats – Legacy devices often lack robust authentication. Cross eliminates the risk of lateral movement (where an internal actor gains access to a single component and impacts multiple independent machines) by implementing strict access controls.
  • Human Error – We eliminate vulnerabilities stemming from misconfigurations, programming mistakes, or overlooked alerts by embedding sufficient safeguards and safe-by-design configurations into your control systems.
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How We Get It Right Every Time

Successfully executing a complex project like process control system upgrades, legacy control system migration, greenfield integration, or control system design takes more than guesswork. At Cross Company, we don’t believe in a “see what happens” approach.

That’s why we’ve developed a comprehensive project execution model to ensure every project flows perfectly, no matter the scope.  

From Basis of Design (BOD) and/or Functional Design Specification (FDS) to Factory Acceptance Testing (FAT) to Start-Up and Commissioning, we detail and document every step of the process. That way, your project goes exactly as expected. 

We can even provide initial documentation as a separate offering. Take a look at the full model or contact Cross Company’s Process Solutions group to learn more.  

Process Solutions Success Stories

Why Cross Control System Security?

At Cross Company Process Solutions, we understand the critical importance of industrial cybersecurity for industrial manufacturing operations. As your trusted partner, we provide comprehensive cybersecurity solutions tailored to the unique needs of your industrial process facility. Our expertise in understanding the complex relationship between operational technology (OT) and information technology (IT) allows us to deliver robust protection against cyber threats while ensuring uninterrupted production.

We understand that cybersecurity is more than just a checklist. It’s a continuous process of anticipating and adapting to change. Our primary goal is to safeguard your future, ensuring that your industrial processes remain secure, reliable, and efficient as you grow and expand.

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Related Solutions for Process Applications

At Cross, we offer much more than just industrial control system security solutions. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.

Contact Our Team To Discuss New Control System Integration At Your Facility

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.