Consistency Samplers

Cross Company Consistency Samplers

In the paper industry, consistency control is critical and being able to obtain a proper sample plays a key part. The sample must be representative, repeatable, and obtained by the employee safely. To save on expenses, many plants will use a ball valve but ball valves are unlikely to give a representative sample.

Specifically designed consistency samplers can be either manual, for easily accessible locations, or pneumatic, for hard to reach areas. For best results, the sample should be taken in the same location as where the consistency transmitter is monitoring.

Cross Company is proud to offer Valmet’s consistency and filtrate samplers. Their products are highly repeatable and suitable for all pulp grades and process media. Interested in discussing how a consistency sampler can improve safety and efficiency of your sampling process? Contact the experts at Cross today!

The Importance of Reliable Sampling in Process Analysis

From manufacturing to chemical processing, understanding the composition of substances during the production process is necessary to maintain efficiency, safety, and product integrity. That’s why process analyzers like consistency samplers are so important for process applications. They act as a bridge between complex, real-world processes and the data-driven insights required for informed decision-making.

The accuracy of any process analysis is dependent on the reliability of samples collected. The samples then are analyzed to provide insights into the composition, concentration, and characteristics of the substances (in the case of paper manufacturing, potentially the pulp).

Incorrect or inconsistent sampling can lead to inaccurate analysis results and false information about the state of processes. Deviations in product quality, regulatory non-compliance, and compromised safety are just a few potential outcomes of poor sampling practices. That’s why a well-designed and properly implemented consistency sampler from a respected brand is critical for obtaining reliable data and making informed decisions.

Well-designed instrumentation

Implementation support

Industry-leading brands

Data-driven decision making

Tangible operational value

Benefits of Consistency Samplers

There are many benefits to partnering with Cross for your consistency samplers for paper manufacturing or other process applications. Some of the benefits include

Strategic Partnerships

Leveraging strategic partnerships with industry-leading manufacturers, Cross Company offers a wide array of high-quality sampling components and equipment. These partnerships ensure access to the latest sampling technology and best practices.

Safety and Compliance

Consistency samplers we provide to our customers are always in compliance with industry regulations and safety standards. This commitment to compliance helps clients avoid costly regulatory issues and ensures the safety of their operations.

Support and Training

At Cross, we provide ongoing support to ensure that our customers are getting the most from the consistency samplers. This ensures that our customers can continue to rely on accurate sampling results throughout the lifespan of the system.

Applications for Consistency Samplers

There are many uses for process analyzing equipment in paper manufacturing or other process applications. Some applications for consistency samplers include

Quality control – In paper manufacturing, maintaining consistent pulp quality is essential for producing high-quality paper products. Consistency samplers are used to extract pulp samples at different stages of the production process, ensuring that the pulp consistency remains within specified ranges.

Chemical monitoring – Consistency samplers help monitor the consistency of chemical solutions within a process. By analyzing samples, manufacturers can verify the accuracy of additive dosages, preventing over or underuse of chemicals that could impact final products

Effluent Monitoring and Compliance – Process industries, including paper manufacturing, are subject to environmental regulations regarding effluent quality. Consistency samplers are employed to collect samples from wastewater streams, allowing manufacturers to assess the consistency of pollutants, suspended solids, and other contaminants.

Offering Solutions From Leading Brands

Why Cross Consistency Samplers?

Within industrial manufacturing and process applications, the need for accurate and reliable process analyzers is paramount. This equipment plays a critical role in ensuring the quality, efficiency, and safety of various processes, whether in a facility, municipal setting, or out in the field.

Due to the importance of process analyzers to many industrial manufacturers or process control operations, it’s important to always work with a company with the expertise, experience, and equipment necessary to meet your needs. A company like Cross Process Solutions.

At Cross, we offer a comprehensive suite of solutions, technical expertise, and a commitment to delivering value-driven outcomes to all of our customers. By partnering with Cross, you can harness the power of cutting-edge process analyzer technology to achieve production or application goals while maintaining the highest levels of quality and precision.

Related Process Analyzing Equipment

At Cross, we offer much more than just consistency samplers. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.