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Flow Meter Startup and Commissioning

Cross Company Flow Meter Startup and Commissioning

Efficient and precise flow measurement is an essential component of many industrial processes. Whether you’re working with liquids, gases, slurries, or other fluids, having the right flow meter is necessary. Further, to ensure optimal flow meter performance and reliability, proper flow meter startup and commissioning is essential.

At Cross Company Process Solutions, we offer specialized flow meter startup and commissioning services to help you harness the full potential of your flow measurement instruments. This includes selection, sourcing, and support with installation and commissioning.

We’ve worked with a wide range of process manufacturers, municipal process applications, and commercial facilities to provide startup services for flow measuring equipment. And we can provide that same world-class service to your operation, too.

The Importance of Proper Flow Meter Installation

One of the most critical considerations when it comes to flow meters is proper installation. When a flow meter is being installed in a higher-level machine or even within a pipe system, there are several considerations that have to be taken into account.

A preliminary consideration is vibration control. The mounting location should avoid excessive vibrations which could potentially cause damage to the flow sensor. This can also cause inaccurate readings.

A second important consideration is the flow direction. Determining the correct flow direction is essential. The flow direction is typically indicated on the nameplate and can be positive (from – to +) or negative (from + to –). Mounting incorrectly relative to flow direction will produce inaccurate readings (or no readings at all).

A final consideration is the parameters of your system itself. All system parameters must be configured before commissioning. Depending on the version of your flow meter, configuration and operation can be managed via dedicated software or a display interface.

Vibration control

Grounding

Electrical connection

Flow direction

Inlet/outlet paths

System parameters

Benefits of Working With Cross for Flow Meter Startup and Commissioning

At Cross Company, we understand that every industrial process or flow application is unique. And so are the flow measurement needs that go along with that application. Our flow meter startup and commissioning services are designed to ensure that your flow meter operates at its peak performance level from the moment it’s put into operation.

Some of the benefits of working with Cross for your flow meter needs are

Correct Installation

Our expert technicians verify the proper installation for the flow sensor, transmitter, and any associated wiring to eliminate potential issues

Customized Configuration

We’re able to customize and adjust application parameters based on the flow measurement needs of your process operation

Transmitter Review

We meticulously review the configuration of the flow meter transmitter. This ensures that all displays and outputs are compatible with your equipment

Meter Commissioning

This involves a meter zero check and performance verification under actual process conditions. This ensures your meter will be ready when the time comes

Associated Training

During our flow meter startup service, our certified technicians are also able to provide training to your support staff, ensuring they’re well-equipped

World-Class Customer Service

We make it our mission to always provide world-class service to all of our customers. No matter your application, we’ll work with you to ensure success

Included Services for Startup and Commissioning

Flow meter commissioning and startup is about more than just slapping a flow meter on a pipe and calling it a day. There are many considerations to take into account, including

  • Equipment Configuration
  • Loop check
  • Field troubleshooting
  • NIST-traceable calibration
  • Asset management data storage (if applicable)
  • Flow surveys
  • Flow verification testing
  • Customer training on use and maintenance
  • View all Start-Up & Commissioning Services
mccrometer propeller meter for flow
oval flow meter commissioning

Specializing In A Range Of Flow Equipment

At Cross Company, we don’t just specialize in one thing. We can offer services relating to

  • BTU energy metering and flow computers
  • Differential pressure technology
  • Orifice plates, pitot tubes, V-cone
  • Magnetic flow meters
  • Propeller flow meters
  • Thermal mass flow meters
  • Turbine and oval gear flow meters
  • Ultrasonic flow meters
  • Variable area flow meters
  • Vortex flow meters

Startup and Commissioning for Leading Brands

We can also offer quarterly and annual maintenance and calibration contracts if it’s more convenient to outsource the care and upkeep of your new equipment.

Our team of engineers have experience working with leading flow equipment manufacturers. These include; Brooks Instrument, FLEXIM, McCrometer, Flomec, and Fluid Components International among others. Take a look at our lineup:

Why Cross Flow Meter Startup and Commissioning?

Start-up and commissioning services are essential for the successful transition of process manufacturing facilities from construction to operation. The complexities and challenges involved in facility commissioning require careful planning, expert oversight, and a commitment to safety and reliability.

At Cross Company’s Process Solutions Group, we offer comprehensive start-up and commissioning services to ensure that your project operates smoothly and efficiently from day one. Our experienced engineers, calibration services, and ongoing maintenance contracts are designed to keep your equipment running optimally for the long term.

Contact a Cross team member today to start a discussion about how our start-up and commissioning services can benefit your operation. We’re dedicated to your success, from the initial conversation to the long-term operation of your facility.

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Related Startup and Commissioning Services

At Cross, we offer much more than just single services for process applications. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.

See How Our Process Solutions Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk.

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.