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Yaskawa Case Study: Maximizing Profits with Yaskawa VFDs in Automated Car Washes

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Maximizing Profits with Yaskawa VFDs in Automated Car Washes

A leading tunnel-style car wash operator partnered with a Yaskawa distributor to upgrade their automation systems and improve efficiency across multiple facilities. By integrating Yaskawa GA500 and GA800 Series Variable Frequency Drives (VFDs) with a PLC-based system, the car wash achieved synchronized conveyor operation and optimized control of pumps, sprayers, brushes, and dryers.

The Yaskawa GA500 VFDs provided energy-efficient motor control for conveyors and washing components, while the GA800 VFDs powered high-capacity air dryers. These drives offered features like soft-start capability, stall prevention, and seamless PLC integration, resulting in reduced energy consumption, lower utility costs, and simplified troubleshooting.

The project included 38 GA500 VFDs (3-25 HP) and four GA800 VFDs (30 HP), delivering reliable performance and long-term cost savings. With Yaskawa’s advanced technology, the car wash operator continues to maximize profits in a competitive market while ensuring worry-free operation for years to come.

At Cross Company, we’re proud to partner with Yaskawa to deliver precision motion systems like these. With extensive experience integrating automation solutions into customer processes, our engineers help businesses achieve greater efficiency and performance. Contact us to learn more about how we can support your next project!

See How A Variable Frequency Drive From Yaskawa Can Benefit Your Operation

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.