Legacy Control System Migration is, or at some point will be, a very important topic for every manufacturing facility. According to recent statistics, $65 billion worth of installed legacy process control systems have reached the end of their reasonable life cycle. Many companies do not have the financial resources to perform a complete replacement of equipment or the technical resources to develop a strategy for migration and replacement to more current technologies.
Cost-Effective Migration Strategy
Cross Company has proven experience in migrating legacy hardware and software systems. Our proven process begins with a risk analysis and site review and discussion with our customer to discuss the end goals and critical aspects of each application. We have the knowledge and expertise to extract the critical information from the existing configurations, graphics, and documentation and even your experienced operations and engineering personnel, a critical area of knowledge often overlooked.
Based on this assessment, we guide our customers through specific recommendations on a migration path best suited for your requirements to minimize cost, risk, and associated downtime.
From a simple HMI upgrade to a GMP validated system and even development of a five to ten-year migration plan for an entire facility, Cross Company can provide complete planning, engineering and commissioning to guide you through this process to successfully achieve your migration and business objectives.
Our turnkey services include:
- Design specification development
- Functional specification development
- Migration analysis and recommendations
- Cost analysis for migrations
Batch conversions in accordance with S88
Network upgrades – serial and legacy communication upgrades
Platform evaluations and comparisons
System configuration and application conversion
UL508A Panel design and build
Startup and commissioning services
Cross Company has successfully performed upgrades to current supported platforms from the following legacy systems.
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Interested in learning more about how Cross company can help your operation? Contact us today to discuss your project or application with a Cross team member.