Embedded Control Engineering Services

Embedded Process Control Engineers from Cross Company

With the market tighter than ever, it’s become less and less realistic to have a control engineer or systems programmer permanently on staff. And with more and more process systems programmers retiring every year, it’s becoming an increasingly difficult role to fill. We’ve often seen this role permanently vacant.

But that doesn’t mean that the skills to troubleshoot and program PLC and SCADA systems aren’t still needed. That’s where Cross Company’s Process Solutions group comes in.

We can offer service contracts with preset hours, offering process plants and maintenance teams the exact amount of control engineering services they need. Or, for larger operations requiring frequent maintenance, a full-time embedded programmer.

Certifications

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Systems integration partner with Rockwell Automation
System integration partnership with Phoenix
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Onsite Support for Your Process Operation

The needs of every application are different. That’s why, with our embedded control engineering offering, we develop a unique solution specific to your operation.

Whether you have an established, complex production process or you’re a startup with limited on-site engineering, we can tailor our approach to seamlessly integrate with your systems and processes. At Cross Company, our goal is always to deliver process engineering solutions that minimize disruption and maximize efficiency. All while prioritizing safety and your bottom line.

When you partner with Cross, you’re always getting the right person for the job. That’s the benefit of specialized, custom onsite engineering support for process applications.

Flexible Service Contracts

Tailored Engineering Solutions

Seamless System Integration

Minimized Operational Disruption

Offering Solutions From Leading Brands

Partnering With Cross Process Solutions for Embedded Engineering Services

Cross Company’s Process Solutions group offers comprehensive solutions for process plant engineering and maintenance teams in need of control engineers. Our goal is always to enhance performance and control system reliability through PLC and SCADA system design, software maintenance, enhanced operator HMI, and much more

Design PLC and SCADA Systems

Whether you’re establishing greenfield sites or upgrading legacy systems, we have the expertise to design and implement control systems that align with your operational needs and objectives.

Software Maintenance and Patch Management

Keeping your systems up-to-date is essential for optimal performance and security. We manage software maintenance and patches, ensuring that your control systems operate smoothly and securely.

Historical Data Management and Trend Analysis

The ability to track historical data and trends is crucial for informed decision-making. We help you store and analyze data effectively, providing valuable insights into system performance.

Enhanced Operator HMIs

User-friendly interfaces are key to efficient operations. We specialize in improving Human-Machine Interfaces (HMIs) to enhance the operator’s experience and productivity.

Troubleshooting and Rapid Response

When issues arise, our team is ready to troubleshoot and resolve them promptly. Our rapid response ensures minimal downtime and operational disruptions.

Start-Up, Commissioning, Calibration, and Preventative Maintenance

We provide comprehensive start-up and commissioning services, ensuring that your control systems are calibrated and maintained to prevent issues before they occur.

control room for industrial process facility

How Cross Can Help Your Operation

We provide a range of embedded services specific to industrial process applications. These include

Design PLC and SCADA systems, either greenfield sites or upgrades to legacy systems

  • Keep track of software maintenance and patches
  • Keep historical files and trending
  • Make HMIs more usable for the operator
  • Troubleshoot when things go down
  • Provide start-up and commissioning, as well as ongoing calibration and preventative maintenance

We also work with many industry-leading brands such as

  • Rockwell/Allen Bradley controls (FactoryTalk, ControlLogix, CompactLogix, Micro800, Legacy Allen-Bradley software)
  • Siemens (PCS 7, PCS Neo, new and legacy TIA portal applications, SIMIT, Step 7, WinCC HMI)
  • VTScada
  • ABB (800xA)
  • Various radio and cellular data RTU systems

Process Hardware and Software Expertise

When it comes to hardware, at Cross we’re able to work with

  • Microprocessors
  • Microcontrollers
  • And application-specific integrated circuits (ASICs).

We recognize the importance of distributed architectures and concurrent processes. That’s why we offer an approach rooted in flexibility. This ensures we can adapt to changing system needs while optimizing cost savings for engineering teams.

When it comes to software, we can work with a wide range of platforms, including

  • Greenfield and legacy Allen-Bradley/Rockwell systems
  • Greenfield and legacy Siemens systems
  • Various SCADA systems (VTScada, mySCADA, Ignition SCADA)
  • Platforms like ABB 800xA, DeltaV, and Honeywell
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How We Get It Right Every Time

Successfully executing a complex project like process control system upgrades, legacy control system migration, greenfield integration, or control system design takes more than guesswork. At Cross Company, we don’t believe in a “see what happens” approach.

That’s why we’ve developed a comprehensive project execution model to ensure every project flows perfectly, no matter the scope.  

From Basis of Design (BOD) and/or Functional Design Specification (FDS) to Factory Acceptance Testing (FAT) to Start-Up and Commissioning, we detail and document every step of the process. That way, your project goes exactly as expected. 

We can even provide initial documentation as a separate offering. Take a look at the full model or contact Cross Company’s Process Solutions group to learn more.  

Cross Company Process Solutions Resources

Take a look at some of our most popular Cross resources about process control, control system migration, process optimization, and more

Stop patching and start planning. Learn how a phased 6-step roadmap for legacy control system modernization reduces risk, spreads costs, and avoids downtime....
If the answer to this question is “yes”, then you may have the wrong valve for your application. There are several critical factors to consider when selecting a valve. Selecting...
Many facilities operate on tight budgets with older equipment. That means that often, these plants are relying on consolidated PLCs with SCADA systems layered on top....

Why Cross Company Embedded Control Engineering Services?

At Cross Company Process Solutions, we consistently provide world-class support for process manufacturers and applications across various sectors, including industrial, commercial, and municipal. Our decades of experience allow us to navigate even the most complex projects and offer complete solutions custom-designed for those projects.

Our industry-leading technical knowledge truly sets Cross apart. We craft solutions that aren’t just cutting edge. We craft solutions tailored to the unique needs of each and every customer. When you pair this with our world-class customer support (including continuing support, repair services, and calibration), you get a true partnership.

At Cross Company, we build lasting partnerships. When you choose to partner with Cross Company’s Process Solutions team, you’re getting more than a service provider. You’re getting an ally on your journey to process excellence.

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Related Solutions for Process Applications

At Cross, we offer much more than just embedded control engineering. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.

See How Our Process Solutions Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk.

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.