Process Batch Control

Process Control Systems for Batch Control

When it comes to industrial processes, batch control software plays an instrumental role in managing complex production sequences as well as ensuring consistent product quality. At Cross, we’re able to offer an extensive range of advanced industrial batch control software solutions designed to help streamline and optimize batch processes.

Cross Company can provide the complete planning, engineering, and commissioning to achieve your control system goals. Cross has the knowledge and expertise to extract the required information from your existing legacy configurations, graphics, operator knowledge, or old documentation in your facility. Based on this information, we can then provide a complete turn-key solution for your batching needs.

Contact our experts today to learn more about our batch control software offering or to start the process of migrating your systems today.

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The Importance of the Right Batch Control Software

Batch control software has applications in industries such as pharmaceuticals, chemicals, food and beverage, biotechnology, and many others. In all of these industries, precise and repeatable batch operations are critical to achieving desired product specifications.

Up-to-date batching software is necessary to effectively manage complex sequences of production steps, ensuring that every step is performed in precisely the right order at the right time. While also automating different process variables like temperature, pressure, and flow. Ensuring that your process batching control system software is performing the way you need it to is necessary for production consistency and meeting production targets.

These considerations are why it’s so important to utilize the right batch control software. That’s something that our experts can help with. We’ll work directly with you to ensure you’re getting the right software for your application.

Sequence Management

Recipe Management

Process Consistency

Data Tracking

Offering Solutions From Leading Brands

Complete Optimization of a Process Facility

A Cross Company Case Study with the Jack Daniel’s Distillery

The Jack Daniel’s facility in Lynchburg, TN was operating at full capacity to meet product demand. See how Cross Company collaborated with the Jack Daniel’s team to develop a new facility that would be state-of-the-art, scalable, and fully automated. All while preserving the existing operating philosophies and tradition at the heart of the Jack Daniel’s brand.

Benefits of Partnering With Cross Company for Batch Control Software

There are many benefits that come with utilizing industrial batch control software in your process facility. Some of those benefits include greater consistency, increased productivity, and improved flexibility.

Greater Consistency

Optimized batch control software ensures that every batch is produced within defined parameters specified in the recipe. This eliminates the potential for human error in manual operations. Our experts work with you to understand your process needs for a custom solution

Increased Productivity

Custom process batch control software optimizes the use of resources, reducing downtime between batches and minimizing overall production time. As a result we help your processes become more efficient, leading to higher productivity and lower operational costs

Improved Flexibility

Batch control software from Cross allows for easy customization and modification of batch recipes. This makes it simple to accommodate changes in recipes/formulations or production requirements. It also allows manufacturers to respond to changing markets

How We Get It Right Every Time

Successfully executing a complex project like process control system upgrades, legacy control system migration, greenfield integration, or control system design takes more than guesswork. At Cross Company, we don’t believe in a “see what happens” approach.

That’s why we’ve developed a comprehensive project execution model to ensure every project flows perfectly, no matter the scope.  

From Basis of Design (BOD) and/or Functional Design Specification (FDS) to Factory Acceptance Testing (FAT) to Start-Up and Commissioning, we detail and document every step of the process. That way, your project goes exactly as expected. 

We can even provide initial documentation as a separate offering. Take a look at the full model or contact Cross Company’s Process Solutions group to learn more.  

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Cross Company Process Solutions Resources

Take a look at some of our most popular Cross resources about process control, control system migration, process optimization, and more

Stop patching and start planning. Learn how a phased 6-step roadmap for legacy control system modernization reduces risk, spreads costs, and avoids downtime....
If the answer to this question is “yes”, then you may have the wrong valve for your application. There are several critical factors to consider when selecting a valve. Selecting...
Many facilities operate on tight budgets with older equipment. That means that often, these plants are relying on consolidated PLCs with SCADA systems layered on top....

Why Cross Batch Control?

Batch control software for industrial process facilities can be a game-changer in modern process facilities. With the right batch control software, you can optimize your management of batch-oriented production sequences, increase your overall productivity, and achieve greater end product consistency.

Partnering with Cross Company Process Solutions for your batch control software solutions provides you with access to our technical expertise, our partnerships with leading providers, and our world-class customer support. Simply put, when you succeed, we succeed. So we work directly with you every step of the way to ensure we succeed together.

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Related Solutions for Process Applications

At Cross, we offer much more than just industrial FDA validation. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.

See How Our Process Solutions Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk.

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.