100% Employee Owned, Founded 1954

Custom Dimensional Gauges

Custom dimensional gauges provide significant value in a manufacturing setting.  They can:

  • Raise quality: Specifically designed gauges raise the validity of the measurement data, thereby raising quality of the product
  • Improving efficiency: Being able to decrease the amount of time it takes to measure something or collecting more data in a certain timeframe improves the efficiency of a process
  • Reducing risk: Reduce the potential cost of bad product reaching the market or reduce the risk of repetitive stress injuries due to poor ergonomics

Our custom gauges are designed and built for a customer’s specific measurement application.  Sometimes this is simply a modification of an existing off-the-shelf device but other times, this is a completely custom, from-the-ground up development.  Parameters that we can measure include:

  • Length, width, height and thickness
  • Flatness, roundness, straightness and other geometric characteristics
  • Angles and perpendicularity
  • Position
  • Surface roughness and other surface characteristics
  • Uniformity

When designing a custom gauge, the engineering team at Cross looks at the whole process, not just what measurement is needed and we take into consideration:

  • Tolerance
  • Criticality of the  measurement, meaning what are the consequences of a false positive or a false negative
  • Required throughput
  • Operator skill
  • Ergonomics
  • Cost
  • Durability
  • Environment where it will be used and any special materials needed
  • Maintenance and serviceability
  • Ability to calibrate
  • Data collection and networking requirements
Custom Dimensional Gauges 1
Flatness Gauge
Custom Dimensional Gauges 2
Multi-dimensional gauge
Custom Dimensional Gauges 3
Concentricity Gauge
Custom Dimensional Gauges 4
Go/No-go Bottle Gauge

Why work with Cross?

We have been in the measurement business for more than 80 years and we excel at solving difficult, challenging, unique applications.  Here are a few of the reasons customers choose Cross as their repeat custom gauge provider:

  • Customer service: We work with you in every stage of the project – concept, quote, design/build, delivery, installation – to tailor a solution to your needs.  If you’re not happy, we’re not happy and we’ll do what needs to be done to fix it.
  • Quality products: Not only do our custom gauges measure accurately, they look fantastic and wear well.  We don’t cut corners and we go beyond expectations to achieve durability.
  • Speed: No matter how big or small the project, we can generally design, procure and build a custom gage faster than other manufacturers.
  • Knowledge: With the diverse background of our engineering team, including camera/vision, electrical/wiring, software/controls, production/quality and our years of experience in the measurement industry, we frequently come up with creative solutions that other vendors can’t.

Examples of past projects

Examples of past custom dimensional gauges we have designed include:

  • Semi-automatic airspring length and angle gauge for a tire manufacturer which measured difficult length and angle dimensions
  • Easy to use bottle gauge for a pharmaceutical manufacturer which combined several go/no-go gauges into one
  • Concentricity gauge for an ammunitions manufacturer which can be used on many different parts
  • Upgrade of an off-the-shelf level gauge to include a digital protractor for an HVAC manufacturer to make it more useful
  • Automated runout gauge to measure automotive shafts for a Tier 1 automotive supplier

Have you got a dimension that’s tough to measure?  Do you need to use multiple tools to measure the same part?  Maybe you need to automate or semi-automate the measurement of the part?  Cross can help!  Get in touch with our engineering department to discuss how we can help you design and build a custom gauge to solve your measurement challenges!

See how our precision measurement team can help improve quality, increase efficiency, and reduce risk.

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In the meantime, enjoy these fun facts…

Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet to paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are a 100% employee owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.