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Machine Builder Industry Newsletter – September 2024

Having trouble selling machines? Consider pairing a cobot to load and unload

Machine Builder Industry Newsletter - September 2024 1

We recently met with a manufacturer of automated wood working machines. They’re complex pieces of equipment with a genuine ROI by improving quality and saving time. Seems like a slam dunk, right? Turns out that sales are slow because end customers can’t find workers to load and unload the machines themselves, so they’re unwilling to purchase.

The post-pandemic labor crisis may be old news, but it’s still a major issue. If manufacturers can find people for their plants, they’re generally not interested in dull machine tending tasks…or not interested for very long! As a result, companies are putting off new capital equipment purchases, even with a solid ROI, because they have no one to operate them.

The woodworking machine manufacturer was curious to know if Cross could help with integrating a collaborative robot to their machine to reduce the number of people it took to operate.

Absolutely! Machine tending is a really good application for cobots, as it’s generally the same motion over and over again. Cross can integrate the controls of the robot with the machine to automatically prompt loading and unloading. Best of all, by using a collaborative robot, humans can work in the same space. The robot can also be re-deployed when necessary.

If you’re hearing the same thing from your customers that our woodworking machine OEM is, consider working with Cross to offer a cobot paired with your machine to load and unload. You’ll not only solve a problem for your customer but you’re likely to sell more machines, too!

What's New at Cross

Clippard Case Study: Welding machinery OEM improves efficiency by 90%

Cross partner Clippard recently worked with an OEM of welding machinery to improve their machine performance and the efficiency of their system. The welding system consumed over 100W of power, leading to customer complaints about the high cost of operating them. It also wasted expensive gases due to poor leak rate performance.

Clippard designed a comprehensive solution of valves and sensors which improved the system’s energy efficiency by 90%, lowered the cost of operation and reduced the weight and size by 50%. Read the full case study here.

Cross Automation’s application engineers work with OEMs and end users to improve their machines on a daily basis. Get in touch today to see how we can help you!

Machine Builder Industry Newsletter - September 2024 2

Actuators for Harsh, Caustic and Clean Environments

In industrial machinery and automation, actuators are crucial for providing motion in automated equipment. However, these vital components frequently endure harsh conditions that can affect their performance and longevity.

Cross partner Rotomation develops their actuators with features designed to enhance their longevity and smooth operation. Their solutions for washdown applications, clean rooms and caustic applications are not only innovative, but they’re also available as options for most of their products.

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Need a stainless steel actuator for the pinnacle of chemical resistance? Rotomation has you covered and you can even specify the type of steel to use.

Did you know?

Testing Manually? Consider an Automated Custom Test Machine

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Product testing plays a critical role in ensuring quality, reliability and performance for OEMs. If you’re testing finished machines manually, you may benefit from an automated test machine created specifically to your test procedure. Cross’s engineering team will review your existing internal, ISO, or ASTM test procedure and work with you to develop a machine to automate the process. Our custom test machines will also collect test data so that you can make decisions in real-time to improve your manufacturing process.

Cross Provides Tangible Value for You

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Raise Quality

Proportional pressure control valves are essential to control and compensate for dynamic variations in supply pressure.

Cross partner AVENTICS recently launched their Series 625 Sentronic proportional pressure control valves. With a control deviation of less than 0.5%, the new valves are designed to deliver highly accurate, electronic proportional pressure control and provide the flexibility needed to support sophisticated pneumatic control engineering applications.

Improve Efficiency

Designing automation for the food processing industry? Cross partner Bishop-Wisecarver’s patented DualVee® guide wheels are designed with the food industry in mind.

Their V-shaped design is self-cleaning, creating a wiping effect to clear away debris and prevent build-up. This unique design also maintains grease, extending wheel life. The rails, with their complementary V shape, reduces friction and frequent maintenance, thereby reducing machine downtime.

Watch all five reasons why DualVee® guide wheels are an essential choice for ensuring smooth, reliable operations while meeting the strictest hygiene standards.

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Improve Efficiency

With increasing levels of automation on the plant floor, gripping components must be both flexible and easily networked. The new EGU universal gripper from Cross partner Schunk has a long stroke and integrated gripping force maintenance, to reliably load or unload rough or finished parts of different sizes. It has a sealed design which can stand up to harsh temperatures or contaminants in the environment.

See how our team can help improve quality, increase efficiency, and reduce risk

Latest Cross Company Updates

gas in process facility
The 10% overpressure vents offered by GROTH provide more flow at lower pressures, making them an ideal choice for tank relief in storage tanks, reactors, and pressure vessels.
October 9, 2024
Insulating gases (primarily SF6 but also SF6 blends, N2, g3, and a variety of others) are used in industrial settings to protect switchgear from failure.
October 9, 2024
From beer to soft drinks, high-quality, food-grade hoses are necessary to enable a clean, sanitary, and safe fluid transfer during the production process. See how a solution from Parker can help improve your process.
October 1, 2024

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.