Small Parts Kitting
Solutions for Small Parts Kitting
For many manufacturers, small parts kits are the link between production and final assembly. Whether they’re actively being used on your production floor, sent to an installer, or even shipped to an end-user, every kit needs to be right the first time. Even missing a single washer can slow down an entire assembly line.
At Cross, we help manufacturers eliminate these risks with engineered small parts kitting solutions. Our Kit Wizard system verifies every component of a kit in sequence, guiding operators through a structured process that ensures accuracy, consistency, and traceability.
Get Customized Kitting Solutions
Off-the-shelf options not compatible with your process? Need something more customized? Cross can help. Talk to our experts today about custom small parts kitting solutions.
Features of the Kit Wizard
Cross small parts kitting solutions are built for real manufacturing environments, where speed and accuracy can’t be compromised.
Accurate, consistent kits – no missing bolts, extra washers, or wrong components.
Improved throughput – faster kitting with less error and rework.
Enhanced customer experience – installers and end-users receive kits they can rely on right out of the box.
Intuitive user interface – a 7” color touchscreen with images and prompts reduces training time and language barriers.
Real-time data – completed kits and component inventory usage are tracked, helping managers monitor production and adjust in real time.
Trend analysis – component weights are logged to fine-tune tolerances and improve quality over time.
How Cross Small Parts Kitting Works
Instead of needing to manually check parts (or checking by weight alone), the Cross Kit Wizard uses a supervisor-defined program to direct the kitting process. By using this process, we can ensure that no kit moves forward unless it is complete and correct, protecting your team and your end users. The Kit Wizard utilizes
Step-By-Step Prompts
Step-by-step prompts in text and graphics form tell operators exactly which part to add and in what order
Every Step Verification
Verification at every step ensures incorrect, missing, or extra components are immediately flagged, preventing downstream issues
Weight Checks
Weight checks catch errors where possible, while ultra-light parts are still verified through the program sequence
Data Capture
Data logging captures part weights, kit counts, and component usage for full visibility
Configurable Options
Production count message displays can be updated
Kit Wizard Brochure
Get the technical data and insights you need, right when you need them. At Cross Company, our goal is always to provide our customers with high-quality information, relevant case studies, and technical data for their applications. Download a PDF of this resource to share with your team, build your case, or save for your next project.
Cross Company Calibration Services
When equipment is used repeatedly, eventually accuracy will begin to decline. And if that equipment is measuring something critical to your production process, that can be a major problem for your operation. That’s why in addition to online metrology equipment we also provide calibration services. These can be performed on the equipment before it gets to you or on-site at your facility. That way you can trust that your tools are working the way you need them to.
When you partner with Cross for your small parts kitting, checkweighers, or other dimensional metrology equipment, you can trust that you’re getting quality equipment from industry-leading brands that’s expertly calibrated to your exact needs. That’s one of the main reasons so many industrial operations choose Cross Precision Measurement as their single-source calibration and scale equipment provider. It’s hard to beat NIST traceable, ISO accredited equipment calibration procedures combined with world-class customer service and quick turnaround times.
Interested in calibration services? Take a look at the ISO 17025 calibration services offered by Cross, check out our kit wizard brochure, or contact one of our calibration experts today to learn more.
Custom Software for Scale Controllers
Cross has over seventy five years of experience programming scale controllers to do precisely what an application calls for. From custom truck scale kiosks to multiple fiber blending lines and everything in between, our software engineers work with customers to understand their process and then program the controller to work efficiently and effectively. Learn more about other applications where our engineers can customize software to optimize your process.
See why customers love GageSuite, our award winning cloud based calibration management system.
Why Cross Small Parts Kitting?
Cross Company has decades of experience in industrial applications involving weighing, automation, and quality systems. But we don’t just supply equipment and call it a day. We engineer complete solutions able to integrate directly into your operation. Our team of engineers and automation experts ensure that your kitting process isn’t just faster, but also more accurate, traceable, and reliable.
When off-the-shelf solutions fall short, Cross is able to deliver a small parts kitting system that protects your ROI, improves customer satisfaction, and streamlines production.
Ready to improve the accuracy and efficiency of your kitting process? Talk with our team about a small parts kitting solution designed around your operation.
