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Application Note: Cross Air Flow Monitor

Automotive parts manufacturer finds quick ROI with Cross Air Flow Monitor

Actively monitoring compressed air consumption can have benefits for your bottom line. One of our customers, a manufacturer of automotive parts, found significant savings after just a few months. They used the Cross Compressed Air Flow Monitor to record the amount of air being used by their cabinet cooler. This device utilizes compressed air to cool an electronics cabinet. Because it is exhausting to the atmosphere to cool the cabinet, any extra air used in the process is wasted. For this reason, they wanted to see if they could accomplish the same task while using less air.

Monitors compressed air usage at the machine level

To begin, they measured their baseline air consumption which was found to be 33 SCFM at 90 PSI. Because they are using the air to control temperature, they monitored the temperature while reducing the PSI. The customer found that by using only 20 PSI they could maintain 10 SCFM which still keep the cabinet at an acceptable temperature. For this particular customer, it costs around $0.28 to produce 1000 cubic feet of air. They found that over the course of a year utilizing the Cross Air Flow Monitor will save them nearly $4,000 on this single piece of equipment. Other customers have reported prices ranging from $0.25 to $0.50 per 1000 cubic feet, so it is easy to see how the cost savings can quickly add up.

Are you Interested in discussing your project? Learn more about our Compressed Air flow Monitor and contact a Cross team member to discuss implementing a solution like this for your operation!

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.