Pilot Operated Relief Valves
Maximized Efficiency and Control With Pilot Operated Relief Valves
When managing low-pressure storage tanks and processes vessels, the margin between operating pressure and Maximum Allowable Working Pressure (MAWP) represents efficiency. Run-of-the-mill weight or spring-loaded venting devices typically require a large safety margin to prevent simmering or leakage, reducing your usable tank capacity.
Cross Company’s Process Solutions group works with industrial facilities to reclaim that usable tank capacity. We can provide high-performance Pilot Operated Relief Valves designed for even the most demanding storage applications. The pilot-operated solutions we offer utilize the system pressure itself to maintain a tighter seal as pressure increases (as opposed to traditional valves where the closing force diminishes as system pressure rises). This allows you to run systems closer to design limits without compromising safety or compliance.

GROTH 1660a Pilot Operated Relief Valve

GROTH 1400 Pilot Operated Relief Valve
Cross Valve Automation Brochure
Optimize your process performance. With an industry leading selection of providers, Cross experts can help your team find exactly what valve automation solutions your operation needs. Take a look at our latest valve automation brochure and contact a Cross expert today!
Pilot Operated Valve from Cross
Many process applications specifically require pilot operated relief valves. At Cross, our product portfolio includes various valve types, sizes, materials, and pressure ratings to accommodate a wide range of applications. Whether you need relief valves for low-pressure systems or storage applications, we have the solutions to meet your specific requirements.
Applications:
- Low pressure storage tanks
- Cryogenic storage tanks
- Natural gas storage
- Air separation plants
- VOC process plants
- And many others
Benefits:
- Premium seat tightness to set pressure
- Allows you to meet stringent environmental laws like the EPA’s method 21 for
- 500 PPM VOC’s or less
- Reduce evaporation losses
- Increase efficiency
Options:
- Pilot Relief Valves
- Pilot Operated Relief Valves
- Pilot Operated Relief Valve With Vacuum Breaker
Technical Advantages of Pilot Operated Relief Valves
Pilot Operated Relief Valves reverse the standard dynamic between system pressure and sealing force. Within a pilot operated system, the pressure acts on the actuator diaphragm, transferring force to the pallet to hold the valve closed. This design ensures that the main valve remains tight right up to the set pressure. This is a critical advantage over traditional valves. Rated flow at 10% overpressure allows for operation closer to the tank’s Maximum Allowable Working Pressure (MAWP). This reduces the need for excessive overpressure safety margins, effectively increasing your usable operating range.
Operating Range Extension
Leak-Free Reliability
Minimized Product Loss
Advanced Configurations for Complex Systems
Standard relief valves may struggle in complex piping geometries or specific environmental conditions. Cross Company engineers process solutions that account for these variables. This includes
Remote Sensing
Preventing valve chatter and rapid cycling. This allows the pilot to react to the true static pressure in the tank
Vacuum Protection
Many of these models are able to be equipped with integrated vacuum breakers, providing dual-direction protection
Field Serviceability
Many of these models feature top-entry access, allowing service on internal components and diaphragms without removing the valve body
Applications of Pilot Operated Valves
Many process applications specifically require pilot operated relief valves. At Cross, our product portfolio includes various valve types, sizes, materials, and pressure ratings to accommodate a wide range of applications. Whether you need relief valves for low-pressure systems or storage applications, we have the solutions to meet your specific requirements.
Some of the applications of pilot-operated valves include
- Low pressure storage tanks
- Cryogenic storage tanks
- Natural gas storage
- Air separation plants
- VOC process plants
- And many others
Protect Your Process
Offering Solutions From Leading Brands
Why Cross Pilot-Operated Relief Valves?
Partnering with Cross Company Process Solutions for your pressure management equipment can offer many benefits for industrial operations. Whether it’s the benefits of our extensive product selection, technical expertise and support, or our commitment to quality and reliability, Cross can be your partner in success.
By choosing Cross, you can confidently address your pressure management challenges and optimize the performance, safety, and efficiency of your industrial processes. This also sets your process operation up to be more competitive within your market and more successful in the long-run through efficient process optimization.
Contact a member of our Process Solutions team today to learn more or to start the process. And see for yourself why so many operations in the industrial world choose to work with Cross Process Solutions again and again.
Related Pressure Management Equipment
At Cross, we offer much more than just flame and detonation arrestors. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.