The Essentials of Integrating a Robot into your Process
The reasons for automating manual processes are well known at this point. For tasks that are the 4D’s – dull, dirty, dangerous or difficult to fill – a robot or other automation solution makes sense from a financial, quality and efficiency standpoint. You could almost say that robots are commonplace these days! However, choosing the right robot and integrating it into your process is anything but easy.
There are many different types of robots on the market – industrial, collaborative, SCARA, mobile and more – each suited for different tasks. In addition, there are many different brands of robots out there, each with their own specialties, their own software and their own quirks. It’s important to work with a company which looks at your automation project based on the task needed, rather than shoe-horning a particular robot into it.
And don’t forget, automation is much more than a robot. Sometimes a custom precision motion control solution will work better for your application than a robot or will have a better ROI.
But choosing the right motion component is only the first step.
Unless you have a large team of automation engineers on staff (and sometimes when you do), integrating your new automation project into your existing process requires specialist knowledge. From the hardware to the software to the safety systems and peripherals, each component must be tied together and communicating seamlessly to achieve the desired result.
Automated Inspection Transforms Medical Manufacturer’s Quality Control
Alltrista Plastics had been using two CMMs 24/7 for the past ten years to measure their plastic medical parts and assemblies. The parts became more complex over time and the dimensions and measurements required by the customer increased too so the older CMMs became inefficient, as well as not as accurate and repeatable as required.
Cross partner LK Metrology went above and beyond to create a system which would automate the inspection process in Alltrista’s particular location. Not only does the new system have a scanning probe and motorized indiexing head, but they reduced the standard height of the machine to fit into the facility.
What's New at Cross
High Accuracy, High Resolution Blue Laser CMM Scanner
Cross partner LK Metrology has just released their new SLK25 blue laser CMM scanner, designed specifically for high-precision parts with small and complex geometries. It features a high frequency 450um blue laser for ultra sharp data quality even on the dark, transparent and highly reflective surfaces.
In addition, the high density point clouds it generates ensures that even the smallest and most intricate parts are measured in great detail. With a 90° mounting adapter, it can be used in applications which require either a horizontal or vertical laser line direction.
Did you know?
Need help with parts inspection? Consider Cross's onsite inspection
We see it all the time: customers who have more parts to be inspected than resources to perform the inspection. Whether you’re short a person or don’t have enough equipment to use, that growing backlog can be stressful and costly. Cross’s onsite inspection capability can help. We bring our own portable CMM to your facility at a time convenient for you and stay as long as you need us. We can also help with first article inspections (FAI), 3D scanning, fixture certification and more.
Cross Provides Tangible Value for You
Raise Quality
Need someone to train your team to use a Faro portable CMM or Polyworks? Contact the inspection team at Cross. As you can see from the article above, our inspection experts work with FARO arms daily and would be glad to train your team on the basics of using them.
PolyWorks is fast becoming the industry standard for inspection software. It’s tremendously powerful and once you know how to use it, pretty intuitive. If your team needs training on Polyworks, we can help with that, too!
Reduce Risk
Not only does Cross partner OGP offer tailor-made solutions for medical device manufacturing, but their software, ZONE3, has built-in capabilities that directly support the operational requirements of a regulatory-compliant environment, like FDA 21 CFR Part 11.
Features include advanced user access permissions, ability to lock projects, audit trails and log files, error handling, e-signatures and expiring sensor qualifications.
Improve Efficiency
Schunk’s new BSWS-R allows the jaws of a gripper on a robot or axis gantry to be changed automatically which is much faster than changing the entire gripper. This increases flexibility, as a single gripper can be used for various applications and saves time when converting between them, as different workpieces can be handled by simply changing the gripper fingers. It also has a PGN-plus-P fingerprint, making it fully compatible with a wide range of other Schunk grippers for retrofits.