Defect Detection

Defect Detection Automation

In today’s manufacturing environment, brand reputation is built on the quality of the products that leave your facility. And you know that automating quality control processes like defect detection is the most effective means of catching imperfections and ensuring your products are able to meet those high quality standards. The real challenge becomes finding an automation integration partner with the deep technical expertise and reliable support necessary to implement a defect detection system that is reliable, accurate, and tailored to the specific flaws you need to find in your products (while not leaving you high and dry right after installation).

As a leading automation solutions integrator with successful automation projects dating back to the 1950s, Cross Company has been at the forefront of industrial manufacturing technology for decades. We’re able to provide solutions for your operation no matter the scale. From integrating a single smart camera or sensor to integrating a fully-automated, multi-point inspection cell with advanced vision systems utilizing AI, our goal is to provide you with the right solution for your operation.

By automating the tedious, monotonous tasks of manual inspection, your skilled workers can focus on higher-value work, such as analyzing production data or implementing process improvements. This lets you use your people better while improving your quality control processes. If you’re ready to implement defect detection automation, we’d love to hear from you.

Get Customized Testing Solutions

Off-the-shelf options not compatible with your process? Need something more customized? Cross can help. Talk to our experts today about custom testing solutions. 

compressed pneumatic airflow monitor

Cross Resources and Success Stories

A Smarter Approach to Defect Detection Automation

Partnering with Cross for integrated defect detection automation means you’re getting an integrator who understands that successful defect detection systems depend on solid metrology. We don’t just see robots and cameras. We see full automated metrology solutions. Our expertise in both automation and precision measurement means we can engineer systems and solutions able to deliver the highest levels of accuracy and reliability. This ensures the data you’re collecting is trustworthy and actionable.

From variations in lighting to the complexities of integrating high-res imaging with your existing systems for real-time analysis, we understand the potential issues that can arise during commissioning. That’s why our engineers design every aspect of the solution, from custom fixtures able to present parts consistently to programming ensuring seamless communication across lines to integrated AI, with your process in mind. Our engineering-first approach protects your investment and ensures your automated defect detection system delivers tangible value from day one.

Enhance Detection Accuracy

Leverage our metrology expertise to find flaws invisible to the naked eye

Gain Actionable, Real-Time Data

Make immediate process adjustments based on reliable feedback

Ensure Seamless Integration

We connect vision systems, robotics, and your existing controls

Future-Proof Your Process

Implement flexible systems that adapt to new products and standards

Reduce False Positives

Engineer robust solutions that minimize unnecessary line stoppages

Optimize Your ROI

Reduce scrap, minimize rework, and protect your brand’s reputation

Brands Represented

Machine Vision Software from Omron

Automated Quality and Inspection Solutions

At Cross, we understand that the best automation solution is the one that works for your operation. Whether that’s a custom sub-assembly for part of your line or a fully integrated quality automation system, successful and sustainable automation needs to work with your existing process.

Our team of engineers and automation experts work directly with your own team from concept to completion. That means we take the time to understand how your production process works and how automation can be best integrated. Then, we design and integrate a solution that is tailored to your operational needs, taking into account your workflow, AI needs, and best brands for the job. And once integrated, we can offer ongoing support, repair, and even equipment calibration services. That’s the difference in partnering with Cross.

Defect Detection 1

Is Automation Right for Your Process?

Answer a few simple questions and find out! We’ll send a copy of your inputs to help build the case for automation, and determine ROI for automating parts of your operation.

Why Cross Automated Defect Detection?

For critical quality inspection applications like defect detection, long-term reliability and precision accuracy are everything. At Cross, we understand that your entire production line can go down if critical systems like defect detection go down. That’s why our partnerships extend beyond the initial build.

Our engineers design automation systems with entire lifecycles in mind, ensuring that they are not only effective but also supportable and serviceable. When you partner with Cross, you get ongoing support, repair, and ISO 17025 accredited calibration services to ensure that your critical systems continue to perform the way you need them to perform.

Cross Company is committed to the long-term success of your operation. Partnering with us provides the peace of mind that only comes from working with a stable, experienced integrator who stands behind their work. Contact Cross Company today to learn more.

Defect Detection 2

See How Our Automation Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk In Your Operation

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.