Cross Compressed Air Flow Monitor
Cross Inline Air Flow Meter Solution
The Cross inline compressed air flow monitoring system is a self-contained flow monitor able to measure both peak flow rate and the total volume of compressed air consumed. This airflow monitor is easy to use and simple to install, requiring only one air input and one air output. It’s simply connected inline with your machine air supply, powered up, and then it’s ready to go.
Our inline air flow monitor reduces cost by detecting air leaks that may otherwise go unnoticed while also reducing risk by proactively identifying machine issues and maintenance needs before your whole machine goes down.
Cross Company has been providing automation and metrology solutions for industrial manufacturers for decades, with our first automation project dating back to the 1950s. We know the ins-and-outs of manufacturing and can account for potential problems before they even occur. When you work with Cross, you’re getting more than just industrial automation. You’re getting an experienced partner committed to the success of your application.
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Off-the-shelf options not compatible with your process? Need something more customized? Cross can help. Talk to our experts today about custom pneumatic solutions.
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Compressed Air Flow Monitor Features
The Cross compressed air flow monitor can provide a significant amount of tangible value for your operation. Some of the key features include
Self-Contained Leak Detection
Our compressed air flow monitor is a self-contained device that is able to accurately detect air leaks. They do this by measuring peak flow rate and the total volume of compressed air consumed. Through this, you can significantly reduce compressed air loss and minimize associated costs.
Proactive Machine Issue Identification
Utilizing our air flow monitor, our customers can proactively identify potential machine issues before they cause costly damage through malfunctions. By continuously monitoring air flow and comparing those measurements to baselines, preventive actions can be taken to ensure smooth operations.
Connectivity Options
Our compressed air flow monitor offers a wide range of connectivity options, including 300 industrial standard protocols, built-in MQTT connectors for communication via Google Cloud, Amazon AWS, and Microsoft Azure, embedded OPC UA Client Driver and Historical Access, and much more.
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A Real Cross Success Story
Here’s a quick look at an actual success story using our inline compressed air flow monitor. An automotive parts manufacturer was able to integrate our solution into their production process and find a quick ROI:
“One of our customers, a manufacturer of automotive parts, found significant savings after just a few months. They used the Cross Compressed Air Flow Monitor to record the amount of air being used by their cabinet cooler. This device utilizes compressed air to cool an electronics cabinet. Because it is exhausting to the atmosphere to cool the cabinet, any extra air used in the process is wasted. For this reason, they wanted to see if they could accomplish the same task while using less air…”
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Take a look at the full line of pneumatic products and solutions offered by Cross; including valves, cylinders and actuators, air preparation vacuum, and accessories from brands such as Numatics, SCHUNK, Clippard and others.
For more information about implementing a compressed airflow monitoring solution into your operation contact a Cross pneumatic expert an start a conversation! Also, take a look at our related application note: Automotive Parts Manufacturer Finds Quick ROI With Cross Air Flow Monitor.
Benefits of Our Compressed Air Flow Monitor
The Cross compressed air flow monitor provides tangible benefits to your operation. Some of those benefits include
Ease of use – Connect to the compressed air inlet, supply power and you’re up and monitoring your air use
Establishing a baseline – Know the peak threshold for your machine and compare against future readings to detect leaks
Knowing when there’s an issue – Alarms are triggered when a peak threshold measurement is surpassed
Easy data access – Measures and records peak flow, constant flow and total volume of air used which can be transmitted through a variety of communication protocols to many databases and platforms
In addition to these benefits, there’s also the added benefit of working with a trusted automation integrator with decades of real-world experience. At Cross, we don’t just hand you the component or sub-assembly you’re looking for then disappear. We’re committed to the long-term stability and success of our partners. To that end, we can also provide continuing support in the form of equipment repair, training, and ISO 17025 accredited calibration services. That way you can be sure that your solution will work on day one and continue working all the days after that.
Why Cross Compressed Air Flow Monitor?
Our automated compressed air flow monitoring system and other solutions are designed to address the unique challenges of your industry and provide you with the tools you need to set yourself up for success, meet goals, and future-proof your facility with reliable, scalable systems. At Cross Company, we work directly with you to allow your operation to streamline production, reduce cost, improve quality, and enhance safety.
Commercial operations, OEMs, and other manufacturers consistently choose to partner with Cross Company due to the value we can add to your operation. And we provide that value through modern automation and metrology technologies, industry-specific expertise, a cumulative decades of industry experience, and a customer-focused approach that sets us apart.
Whether you need to measure compressed air, automate a manual process, or just want to learn more about industrial automation, we can help. Contact one of our experts today to start the process.