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Technical Guide: When to Use Stripwound or Corrugated Metal Hose

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Corrugated and interlocked metal hose is very beneficial in certain applications. When used in appropriate applications, the life of the hose can have a considerably longer lifespan than a rubber or PVC style hose in the same application.

Stripwound Hose and Abrasive Applications

This metal hose can provide the means to transfer extremely abrasive materials between two points without contaminating the product with residue. If the material traveling through the hose is hard or sharp, it could knick or scrape the internal coating of a softer hose, so interlocked hose is what is generally used in these applications. Interlocked hose is offered in two different styles. These two styles are rough bore/unlined and smooth bore/lined. Both styles can be packed or unpacked. By design, interlocked metal hose is not vacuum or pressure tight. In applications where this is critical, a variety of packing can be selected. Temperature – and whether the application is indoor or outdoor – can also be a deciding factor on choosing the packing material.

When to Use Stripwound or Corrugated Metal Hose 1

The thickness of the metal strips that construct the hose ranges from (.010 to .030). These thicknesses are considered extra light weight, medium weight, heavy and extra heavy. Temperature ranges are from 200 degrees to 1,200 degrees Fahrenheit. Material choices are Aluminum, Galvanized Steel, and Stainless Steel.

Smooth bore hose is unidirectional and has flow arrows painted on the outside of the hose indicating the direction of flow. Upon request, these arrows can also be provided in a high-velocity application when using rough bore hose. These arrows also help as a visual to make sure the hose is not torqued or twisted, which shortens the lifespan of the hose.

Corrugated Hose and Steam and Extremely Hot Water, Air, or Oil Applications

Corrugated metal hose is designed in a completely different way than interlocked hose. The corrugated hose has a thin-wall metal tube that has helical or annular corrugations. This type of hose is generally covered with metal wires woven in a basket weave fashion. This acts as a reinforcement so that the inner tube can withstand the working pressures.

The braided sheath fits snuggly over the hose and is fastened to the ends. This keeps the hose from elongating under pressure. One of the most common applications for this hose is as a pump connector and its flexibility allows it to act as a shock absorber in hard pipe applications. This type of hose is also used in steam or extremely hot water applications as well as conveying hot air or oil.

Industries that Use Metal Hose

This is not a complete list by any means but it does cover common uses of stripwound or corrugated hose:

  • Agriculture
  • Brewery
  • Chemical
  • Cryogenics
  • Environmental or Industrial Clean Up
  • Food Processing
  • Government
  • Mining
  • OEMs
  • Oil & Gas
  • Petro-Chemical
  • Plastics
  • Plating
  • Railyards
  • Railyards
  • Shipyards
  • Steel Mills
  • Textile Mills
  • Trucking
  • Welding
  • Woodworking

Selecting the Right Hose Type is Critical

Both types of hose have numerous styles of fittings that can be installed on each end of the hose, plus a variety of alloys. If you are considering using one of these styles of hose and have never had any engineering experience, contact Cross Hose and Fittings and we will be able to help you choose the appropriate hose for your application.

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Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.