Common Mistakes When Buying Hydraulic Hose

When faced with overwhelming choices and timeline constraints, mistakes can be made when specifying and purchasing hydraulic hoses. In this guide, we’ll go over some of the more common considerations.

 

Don’t Buy On Upfront Price Alone

This one can cause future problems immediately upon purchase. Some buyers will only consider the price of the hydraulic hose when making a selection. The problem is that hydraulic hose pricing can vary dramatically, causing confusion. Those who select either the cheapest option or the middle of the road option may not fully understand what they are getting. A standard product will likely be the cheapest option, but what about the lifetime cost? A premium product could more than double the lifespan of the standard option. It’s not all about upfront price.

 

Abrasion Considerations

Common Mistakes When Buying Hydraulic Hose 1The most common cause of hydraulic hose failure is abrasion. Is your machine design causing abrasion? Look to add abrasion resistance to help the hydraulic hose last longer. There are many options, such as hose sleeving which features a multi-layered construction that contains and then dissipates the energy and media within the hose assembly. A heavy-duty polyethylene cover provides protection in rugged operating conditions. A spring guard also prolongs the life of the hose that is exposed to rugged conditions. They distribute bending radii to avoid kinks in the hose line which protects the hydraulic hose from abrasions and deep cuts.

Covers typically come in levels – good, better, and best – with a lot of variations within the levels. It may be possible to reduce costs by buying a standard hose and using a premium cover, but this combination will not match the lifespan of the premium hose.

 

Warranty Guarantees

Not considering the warranty is a big mistake on the buyer’s part. It is not uncommon the see hydraulic hose assemblies mixed and matched with several different manufacturer brands. As branded products are not designed to work with each other, this can cause leakage and lead to downtime, maintenance costs, and catastrophic failures. Manufacturer’s warranties may be available on the hose assembly but are typically only valid if the hose and end fittings in the assembly are from the same manufacturer.

Ultimately, selecting the correct hose can be a struggle, but knowing what you need to consider can help cut through the many different options. By selecting the correct hose from the start, you will be able to avoid maintenance and warranty issues and increase the number of productive hours of the equipment safely.

No matter what your industrial application is, Cross hose and fittings specialists can help you determine the right hydraulic hose solution for your operation.

 

How Cross Can Help

Cross Hose and Fittings offers more than just superior product. We also have the expertise to back it up. We’re members of the National Association for Hose and Accessories Distribution and the Fluid Power Distributors Association and closely follow established safety standards for common hoses used in hydraulic systems on mobile and stationary equipment. That means when you work with Cross, you’re not just getting the hose you need. You’re also getting our combined years of experience and commitment to hose safety and performance.

Whether you need hose, hose fittings, fabrication equipment, or just a quick hose assembly from our NC hose stores, Cross Hose and Fittings can help. Cross is a certified Parker store, meaning we offer reliable, high-quality Parker hose products as well as a huge range of Parker fittings and quick couplings. No matter your application, if it uses a hose, we have a solution. Between our in-house expertise and extensive inventory, we can get your operation back up and running. Contact our hose experts now.

Latest Cross Company Resources

Cross Precision Measurement transformed a Tennessee energy facility’s metrology program by deploying a custom mobile calibration lab. Delivering ISO 17025-accredited calibrations directly on-site, Cross eliminated downtime, improved accuracy, and ensured complete audit readiness.
October 5, 2026
Cross Logo
System integrators must test control system configurations. Ideally we thoroughly test them before systems are delivered. Simulating inputs based on outputs is a key tool to perform these tests.
July 28, 2026
Author – Chris Hardy
Cross Logo
A global leader in food ingredients provides micro-ingredient feeders to flour and corn mills to facilitate the addition of enrichments, bleaching products, and other additives. To address increasing customer requirements for precision and data logging, the manufacturer partnered with Cross to modernize these systems by retrofitting established hardware with advanced
June 30, 2026
Cross Logo
production line using servo drive automation
Maximize efficiency and precision in your automation processes. Learn how to optimize your motion control systems with Applied Motion Products from Cross Company.
June 16, 2026
Cross Logo
Stop patching and start planning. Learn how a phased 6-step roadmap for legacy control system modernization reduces risk, spreads costs, and avoids downtime.
April 9, 2026
Cross Logo
katronic logo
Learn how Cross Process Solutions utilized the KATflow 150 to solve water billing inaccuracies and identify steam leaks for a major manufacturer. Discover the advantages of non-invasive ultrasonic technology for continuous industrial processes where system downtime is not an option.
February 9, 2026
Cross Logo

See how our team can help improve efficiency, reduce risk, and raise quality in your process.

Contact our Team

"*" indicates required fields

This field is for validation purposes and should be left unchanged.
What can we help you with today?*

Where Can We Send Your Information?

Name*
Company Location*
Form Type

Hang Tight! We're Searching... Searching... Searching...

We’re looking through thousands of pages to find the most relevant information.

In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.