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Application Note: Custom Actuator for Automotive Parts Manufacturer

Cross creates custom actuator for automotive parts manufacturer

An automotive manufacturer was in need of replacement actuators for their winding machines.  They had multiple machines in their facility, and each time an actuator failed they had to order a replacement from the OEM in Europe. Unfortunately, the cost of the replacement parts was increasing and so were lead times on orders, so they needed a plan for future spares

Cross was able to create a solution for the customer that bolted directly into the place where the old actuator was mounted, and utilized standard parts that could easily be ordered in the future.  The Cross Automation team accomplished this by reverse-engineering the motor, DB9 connector, and actuator making installation as simple as plugging in the actuator and bolting it into place. Additionally, they improved the original design by making mounting simpler.  Before operators had to get inside the machine to bolt it into place, now they can simply mount the part from the outside. The Cross Solution was able to save the customer both time and money, simplifying the process for ordering and replacing a part that had been a major pain point.

If you have older equipment with actuators that are obsolete or hard to find, contact Cross. Our team will work with you to create a replacement that is easy to source and they may even be able to improve the design!

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.