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Application Spotlight: Juice Production – Monitoring sugar concentration during production

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Overview

Application Spotlight: Juice Production - Monitoring sugar concentration during production 1Application:
Automated sugar monitoring system to monitor sugar concentrations during production.

Challenges:
Previously, this juice manufacturer would only measure sugar concentration by weighing final product at the end of the production process, several steps after the sugar extraction process.  This meant no corrective action could be taken to improve process efficiency.

Solution:Application Spotlight: Juice Production - Monitoring sugar concentration during production 2
To improve yield and ensure greater final product consistency, the proposed solution was an automated process that monitored Brix during, not after, the production cycle.  Using a TRICOR Coriolis Model TCMP Mass Flow Meter and a TCD 9100 transmitter with a display that calculates sugar concentrations during production, providing real-time feedback to operators.

Result:
Advantages of the new system include automating the Brix monitoring process, elminating the need for manual sampling and weighing the finished product for quality control.  The process also decreased energy usage by reducing demand on the dryer as higher amounts of solids in the process concentrates required less water.

Learn more about AW-Lake and reach out to a Cross Company Process Solutions team member to learn more about implementing a solution like this one into your process!

See how our process solutions team can help improve quality, increase efficiency, and reduce risk.

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Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.