Hydraulic Power Unit Design and Build
Manufacture and Design for Industrial Hydraulic Power Units
Whether your application needs a unique design or a ruggedized heavy-duty system, Cross has the expertise and resources to create and build a hydraulic power unit solution that exceeds your expectations. From compact units for tight spaces to heavy-duty systems for continuous operation, we specialize in delivering hydraulic power solutions that are built for performance, reliability, and efficiency.
Our focus for the design and manufacture of complex hydraulic power systems is working with OEM customers and companies with repeat needs to provide custom hydraulic power units specifically built to meet your unique needs. Take a look at some of what you can expect when working with our team:
Systems Tailored to Your Exact Specifications
Our engineering team has years of experience in developing custom solutions for our customers. We will collaborate closely with your team to understand your precise requirements and develop the best system to meet your needs.
Enhanced Reliability and Durability
We have years of experience in designing systems to operate under the most demanding conditions. We take operational conditions into consideration in every design and strive to design a unit that will provide reliable service and long life.
Comprehensive Expert Engineering Support
From initial design to installation and commissioning, our experienced engineers will provide comprehensive support and guidance throughout the lifecycle of your project, ensuring that we meet necessary needs and objectives.
HPUs Custom-Built For Your Machine
At Cross, we leverage our expertise to design and build a hydraulic power unit that’s optimal for your application. That means our hydraulic power units can be shaped and sized to fit the specific needs of your machine. We also take into account the job environment, noise ordinances, and any other factors that may impact successful, continuous operation. This approach allows us to improve efficiency, enhance reliability, and even reduce costs through design optimization.
Whether you require intricate manifold designs, advanced control logic, specialized filtration systems, or unique footprint requirements, Cross Company has the expertise to deliver a hydraulic power unit that perfectly matches your application. Partner with us for a power solution engineered for your success.
Cross Mobile Systems Integration Providers
Offering solutions from an industry-leading number of suppliers so we can help our customers implement the right components into their projects, no matter the brand.
Why Work With Cross for Industrial Hydraulic Power Units?
When you partner with Cross Company for hydraulic power units, you’re not just getting a single unit. You’re getting a complete solution backed by decades of expertise and industry-leading resources. Some of the things that set Cross apart include decades of experience, custom design capabilities, and 100% testing for quality and reliability.
Decades of Experience
At Cross, we’ve been designing and building hydraulic power units for years, including for large-scale industrial systems. Our engineers bring that knowledge and expertise to every project, ensuring your HPU meets the demands of your application.
Custom Design Capabilities
At Cross, we’ve been designing and building hydraulic power units for years, including for large-scale industrial systems. Our engineers bring that knowledge and expertise to every project, ensuring your HPU meets the demands of your application.
100% Tested
We’ve made significant investments in our panel shop to enhance throughput, consistency, and quality. With advanced automation, dedicated workstations, and rigorous testing protocols, we’re able to deliver HPUs that meet the highest standards of performance and reliability.
Check Out Our Mobile System Hydraulics Resources
Take a look at some of our most popular resources about hydraulic systems, power units, and system design.
Every hydraulic system is adversely affected by excessive heat. The impact of excessive heat in a hydraulic system can be particularly insidious because of the subtlety of its effects. Over time, excessive heat can lead to system damage
July 7, 2020
For OEMs that build on-road and off-road mobile machinery, a hydrostatic transmission should be considered versus a standard gear transmission because of the seamless way speed ratios and torques can be achieved. A hydrostatic transmission is made up of a hydraulic pump connected (and dedicated) to one or more hydraulic
June 22, 2020
Filtration, whether prioritized or not, is one of the most important components in a hydraulic system and can be the difference in a machine running for 10 years or having expensive component damage within a matter of seconds. Here, we’ll lay out steps to help select the correct filter for
May 11, 2020
Hydraulic Power Units for Your Industry
Hydraulic power units designed and built by Cross Company are made to deliver reliable performance in even the most demanding applications. Key features include
Custom Hydraulic Reservoir Design – Engineered to maintain fluid cleanliness, temperature, and quality while preventing contamination and air bubbles.
High-Quality Components – With our industry-leading supplier connections, we’re able to use the highest quality pumps, motors, valves, and filtration systems. This ensures your HPU operates reliably and efficiently.
Compact and Flexible Designs – Whether you need a compact unit for a tight space or a large-scale system for heavy-duty use, we can design and build an HPU that fits your requirements.
Filtration and Contamination Control – Contamination is a leading cause of hydraulic system failure, so we prioritize advanced filtration systems to ensure long-term reliability and reduced maintenance.
Construction
Marine Equipment
Recycling
Utility Vehicles and Work Trucks
Frequently Asked Questions
The main components of a hydraulic power unit (HPU) are the pump, reservoir, and motor. The pump generates the hydraulic flow, the reservoir stores and maintains the hydraulic fluid, and the motor powers the pump to create the necessary pressure for the system.
To size a hydraulic power unit, you can use the formula:
Power (kW) = (Flow rate (l/min) * Pressure (bar)) / 600
This calculation ensures the HPU is capable of meeting the flow and pressure requirements of your application.
Filtration is critical in hydraulic power units because contamination is one of the leading causes of hydraulic system failure. Advanced filtration systems help maintain fluid cleanliness, reduce maintenance needs, and ensure long-term reliability and efficiency of the HPU.
The Advantage of Working With Cross
If you’re looking for reliable hydraulic power units, Cross Company can offer more than just a product. We offer a partnership. Our team of engineers and hydraulic systems experts are here to work with you through every step of the process, from initial design to implementation. With our expertise, resources, and commitment to quality, we’ll design and build a hydraulic power unit able to meet your machine’s needs and exceed your expectations.
When you partner with Cross, you’re not just getting a custom hydraulic power unit. You’re getting a complete solution. By focusing on custom design and leveraging our in-house expertise, we’re able to deliver solutions that improve quality, raise efficiency, and reduce risk. Whether you need a compact unit for a specific application or a heavy-duty system for continuous operation, Cross Company has the expertise and resources to exceed your expectations.
Ready to get started? Contact Cross Company today to discuss your hydraulic power unit requirements and learn how we can help you design and build the perfect solution for your mobile machine.
