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PLCs for Process Control

Cross Company PLCs for Process Control

A Programmable Logic Controller or PLC is a digital computer used for automation of processes in industrial settings. They play a critical role in process control systems, offering advanced automation capabilities while serving as the brain of a process system. At Cross Company Process Solutions, we provide a wide range of high-quality PLC controllers designed to meet the diverse needs of a wide range of industries.

At Cross, we have many years of experience in working with PLCs across industries and applications. And we can use that experience to provide you with the right process control PLC for your application. Contact one of our experts now to discuss your application and learn how Cross can provide you the PLC for process control that your operation needs.

Why PLCs are Essential Process Control Components

There are many reasons why process applications need a reliable PLC controller. However, even more benefits can be gained from having the right PLC controller. Some of these include

Increased Reliability – Equipment within a process facility needs a level of robustness and durability to operate in demanding industrial environments. You need a PLC designed with rugged construction, high-performance components, and extensive diagnostic features to ensure reliable operation even in harsh conditions.

Greater Flexibility – Your process control PLCs also need to allow for a level of flexibility and scalability. Whether you need a PLC that supports ladder logic, function block diagrams, or structured text, Cross can provide a solution.

Improved Scalability – Scalability is also an important consideration when it comes to industrial PLCs for process control applications. This scalability makes it easy to expand operations or integrate additional modules, equipment, I/Os, sensors, or communication interfaces as your process evolves or your operation expands.

plc logic diagram

Optimizing Your Process Control Systems

In process control applications, PLC units serve as the central control unit. They’re able to execute complex control algorithms and coordinate the operations of numerous devices and other process equipment. They’re responsible for gathering data from sensors, analyzing that data, and making real-time decisions based on that predefined logic.

PLCs enable precise control of critical process variables like temperature, pressure, flow rate, and level. They also ensure optimal operation while maintaining product quality and improving safety.

For process manufacturers, these benefits are indispensable. But they’re also necessary for running a smooth and efficient operation. Which is why it’s so important to work with an experienced company like Cross for your process control PLCs. You need the right PLC for your process application. And our job is to provide that for you.

Gathering important data

Analyzing data and trends

Logic-based decision making

Precise process control

Regulation of temperature, pressure, flow, level, and more

Benefits of Cross Process Control PLCs

Some of the benefits of working with Cross Company for your industrial PLCs for process control include

Industry-Leading Expertise

When you work with Cross, you’re getting more than just a PLC. You’re also getting access to our team of experts, application specialists, engineers, and support team.

Strategic Partnerships

We maintain strategic partnerships with recognized brands. That way we can always provide our customers with the highest quality process control equipment and services.

World-Class Customer Service

We understand that customers are the most important part of any business. When you succeed, we succeed. That’s why we always aim to provide the best service and products.

extend plc life

Enhanced Safety and Fault Diagnosis

Safety is a critical consideration when it comes to process control applications. Facilities can be dangerous places, and it’s necessary that you’re protecting not only your equipment but also your most important resource: your people.

Process control PLCs offer advanced safety features to ensure the protection of your personnel, your equipment, and your operation as a whole. With safety functions like emergency stop, safety interlocks, and fault detection mechanisms, process PLCs can help prevent industrial accidents while minimizing the risk of equipment damage.

PLCs are also able to provide comprehensive diagnostic capabilities, which enables quick identification and troubleshooting. In turn, this minimizes potential downtime, helps prevent catastrophic failure, and enhances your overall system performance.

Offering Solutions From Leading Brands

Why Cross PLCs for Process Control?

At Cross Company Process Solutions, we have decades of experience working with diverse industries and providing tailored solutions for their process control needs. Our team of experts understands the intricacies of process control systems and the necessity of having the right PLC for your process. And we leverage our extensive industry experience to deliver reliable and effective PLC solutions that meet the unique requirements of your applications.

By partnering with Cross Company, you benefit from our industry experience, access to leading manufacturers, and comprehensive support services. We are dedicated to delivering reliable, scalable, and integrated PLC solutions that empower your operations and drive your success. Contact us today to discuss your process control requirements and learn how we can assist you in achieving your goals.

Regardless of the application, our engineers can work with your business to solve your PLC needs. If your challenges are in migration or upgrades specifically, read about our approach to PLC migration and upgrades and contact a Cross expert and start a conversation to discuss your process and determine the best solution for your operation.

cross company psg knoxville main office

Related Process Control Hardware

At Cross, we offer much more than just PLCs for process control. We can also provide a full range solutions our process manufacturing partners need to succeed. Check out our other process hardware and see for yourself.

See How Our Process Solutions Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk.

Contact our Team

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.